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Audi 90 1988 to 1992 Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: 90 Model Variant: Type 85 (B2) Years Covered: 1988-1992 Codes Chassis Code: Type 85 👋 Introduction Market Position Positioning: Premium compact executive sedan,...
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Audi 90 1988 to 1992 Service Repair ManualAudi 90 1988 to 1992 Service Repair ManualAudi 90 1988 to 1992 Service Repair ManualAudi 90 1988 to 1992 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
90
Model Variant:
Type 85 (B2)
Years Covered:
1988-1992
Codes
Chassis Code:
Type 85
👋 Introduction
Market Position
Positioning:
Premium compact executive sedan, known for its sporty handling and advanced (for its time) Quattro all-wheel-drive system.
Target Audience:
Discerning drivers seeking performance, luxury, and all-weather capability in a European sedan.
Competitive Analysis
Competitors:
BMW 3 Series (E30), Mercedes-Benz 190E (W201), Volvo 240/740, Saab 900
Key Differentiators:
Standard Quattro AWD, sophisticated European styling, refined interior, strong inline-five engine options.
Key Features
Design:
Clean, angular European design characteristic of Audi's late 1980s styling, aerodynamic profile.
Performance Orientation:
Focus on driver engagement with responsive handling and powerful engine options.
Durability:
Known for robust build quality and longevity, especially the Quattro drivetrain.
Innovation:
Early adoption of electronic fuel injection and anti-lock braking systems.
📋 Manual Details
Coverage Areas
Engine Systems:
Engine mechanicals, fuel injection, ignition, emissions control, cooling, lubrication, exhaust
Transmission Systems:
Manual and automatic transmission service, clutch, drivetrain components
Chassis Systems:
Suspension, steering, brakes (including ABS where applicable), wheels, tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, onboard diagnostics
Body And Interior:
Body panel repair, doors, windows, locks, interior trim, HVAC system, seats
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul procedures, including cylinder head, pistons, crankshaft, camshafts, timing belts/chains, seals, gaskets
Fuel And Ignition:
Detailed diagnostics and repair for CIS-E/KE-Jetronic fuel injection systems, ignition timing, spark plugs, coils, sensors
Drivetrain:
Service and repair for Quattro all-wheel drive systems, front and rear differentials, driveshafts, CV joints
Brakes And Suspension:
Front and rear brake systems, hydraulic components, ABS diagnostics (if equipped), suspension geometry, shock absorbers, bushings
Electrical Diagnostics:
Comprehensive wiring diagrams, troubleshooting charts for all electrical circuits, relay and fuse identification
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, fluid checks, timing belt replacement, spark plugs
Diagnostic Procedures:
Step-by-step diagnostic guides for common and complex faults, fault code interpretation (OBD I)
Repair Procedures:
Detailed, illustrated step-by-step instructions for component removal, installation, and adjustment
Troubleshooting:
Systematic troubleshooting trees for drivability, electrical, and mechanical issues
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth Of Coverage:
Complete vehicle repair and overhaul, from basic maintenance to major component rebuilding
Detail Level:
Highly detailed with technical specifications, torque values, clearances, and alignment data
Diagrams And Illustrations:
Abundant, clear diagrams, schematics, and step-by-step illustrations
Diagnostic Tools:
Coverage for older OBD I diagnostic systems and associated tools
Performance Tuning:
May include limited information on performance adjustments or modifications relevant to the era
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Typically text-searchable, allowing for quick keyword lookup
Print Quality
Digital Resolution:
High resolution, suitable for printing individual pages or the entire manual
Image Clarity:
Sharp images and legible text for diagrams and instructions
Binding Type
Digital Binding:
N/A (digital file)
Paper Type
Digital Paper Simulation:
Simulates high-quality paper output when printed
⚙️ Engine Specifications
Primary Engine
Engine Code:
NG (2.3E), NF (2.0E), JT (2.2 Turbo - limited availability in this period for 90 model), and possibly others
Engine Type:
Inline 5-cylinder (I5)
Displacement 2 3L:
2309 cc (141 cu in)
Displacement 2 0L:
1996 cc (122 cu in)
Performance
Horsepower 2 3L:
Approx. 130-135 hp @ 5500-5800 rpm
Torque 2 3L:
Approx. 137 lb-ft @ 3000-3500 rpm
Horsepower 2 0L:
Approx. 110-115 hp @ 5500-5700 rpm
Torque 2 0L:
Approx. 118-120 lb-ft @ 3000-3500 rpm
Fuel System
Fuel Delivery:
Bosch CIS-E/KE-Jetronic mechanical/electronic fuel injection
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Ignition System:
Electronic ignition with distributor and single ignition coil
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
3-speed or 4-speed Automatic Transmission (ZF)
Features
AWD System:
Standard Quattro all-wheel-drive system with viscous coupling (manual trans) or Torsen differential (later automatics)
Clutch Type:
Dry single-plate clutch (manual transmission)
Transmission Fluid Manual:
GL-4 Gear Oil, 75W-90 (API GL-4)
Transmission Fluid Automatic:
ATF (Dexron II or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4.5 meters (177.2 inches)
Width:
Approx. 1.7 meters (66.9 inches)
Height:
Approx. 1.4 meters (55.1 inches)
Wheelbase:
Approx. 2.6 meters (102.4 inches)
Wheelbase Quattro:
Typically same as FWD, but Quattro variants are common.
Wheel Bolt Pattern:
5x112mm
Tire Sizes Standard:
e.g., 195/60R15, 205/55R15 (depending on trim and wheels)
Weights
Curb Weight:
Approx. 2900-3200 lbs (1315-1450 kg), varies with engine and drivetrain
Gross Vehicle Weight Rating:
Varies by specific model and configuration
🛡️ Safety Features
Ratings
NHTSA Ratings Era:
Safety standards and testing were evolving; specific ratings for this era are less standardized than modern tests. However, Audis of this period were generally well-regarded for their robust construction.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option, standard on some higher trims.
AWD:
Quattro all-wheel-drive provides enhanced traction and stability in various road conditions.
Passive Features
Airbags:
Driver's side airbag was an option, becoming more common towards the end of the production run.
Seatbelts:
3-point front and rear seatbelts, with front seatbelt pretensioners.
Body Construction:
Unitized body construction with safety crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, often with premium speaker options. Aftermarket head unit upgrades are common.
Climate Control:
Manual or optional automatic climate control system.
Driver Assistance
Cruise Control:
Optional cruise control system.
Trip Computer:
Some models may feature a basic trip computer.
Connectivity
Original Connectivity:
Limited to basic radio and speaker connectivity. No modern connectivity options like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 12 months, whichever comes first (refer to manual for exact specification).
Timing Belt Replacement:
Recommended every 60,000 miles (96,000 km) or 5 years. Crucial for inline-five engines due to interference design.
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km) for standard plugs, longer for platinum/iridium.
Brake Fluid Flush:
Every 2 years or 30,000 miles (48,000 km)
Fluid Specifications
Engine Oil Type:
Synthetic or Semi-Synthetic 5W-40 or 10W-40 (API SG/SH or ACEA A2/A3).
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change (2.3L engine)
Coolant Type:
G11 (blue) or G12 (pink) ethylene glycol-based antifreeze, mixed 50/50 with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid (check specific model)
Known Issues
Cis Fuel System:
CIS injection can be finicky; issues with fuel pressure regulator, airflow meter, and cold start valve are common.
Electronics:
Aging wiring harnesses, failure of interior electronics (e.g., power windows, dashboard lights) due to degraded insulation or components.
Suspension Bushings:
Wear on control arm bushings, subframe mounts, and strut mounts leading to steering wander and clunks.
Cooling System:
Radiator leaks, aging hoses, failing water pump, and thermostat issues.
Oil Leaks:
Common oil leaks from valve cover gasket, oil pan gasket, and front/rear main seals.
📚 Vehicle History
Brand Heritage
Audi Heritage:
Audi, part of the Volkswagen Group, has a long history of engineering innovation and automotive excellence dating back to the early 20th century.
Model Evolution
B2 Platform:
The Audi 90 (Type 85) is an evolution of the Audi 80 (B2 platform), introduced as a more upscale and sportier variant, often distinguished by its four round headlights and improved interior appointments.
Facelift:
The B2 platform received a significant facelift in 1984 (for model year 1985), leading to the distinct styling of the Audi 90. The 1988-1992 models represent the later iterations of this generation.
Engine Development:
The inline-five cylinder engine, introduced in the Audi 100, became a hallmark of Audi's performance offerings and was adapted for the Audi 90, providing a smooth and powerful experience.
Production
Production Period:
The B2 platform was produced from 1978 to 1986. The Audi 90 designation was used for the more premium models within this generation from 1984 onwards, with the specific 1988-1992 years aligning with the latter part of this platform's life cycle and potentially overlapping with early B3 generation models depending on market.
Manufacturing Locations:
Primarily Germany (Ingolstadt)
🏆 Awards & Recognition
Recognitions
Era Awards:
While specific awards for the 1988-1992 Audi 90 might not be widely publicized as individual accolades, Audi as a brand was frequently recognized for its engineering, design, and the innovative Quattro system during this period.
Quattro Recognition:
The Quattro system itself received significant acclaim for revolutionizing rally racing and improving road-holding capabilities in passenger cars.
Ratings
Consumer Reports Era:
Consumer Reports and similar publications from the era often highlighted Audi's refined interiors, solid build, and good handling, though sometimes noted higher maintenance costs compared to domestic brands.
Certifications
Automotive Engineering:
The Audi 90 was a testament to European automotive engineering standards of the late 1980s, featuring advanced (for its time) technology and a focus on driver dynamics.
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