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Mitsubishi Galant Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: E30/E40 Model Years Covered: 1989, 1990, 1991, 1992, 1993 👋 Introduction Market Position Segment: Mid-size sedan Era: Late 1980s to...
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Mitsubishi Galant Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993Mitsubishi Galant Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993Mitsubishi Galant Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993Mitsubishi Galant Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Generation:
E30/E40
Model Years Covered:
1989, 1990, 1991, 1992, 1993
👋 Introduction
Market Position
Segment:
Mid-size sedan
Era:
Late 1980s to early 1990s
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina
Key Features
Distinguishing Features:
Often featured advanced styling for its era, front-wheel drive (FWD) as standard, with optional all-wheel drive (AWD) on certain performance variants. Known for comfortable ride and reliable powertrains.
Target Audience:
Families, commuters, and those seeking a practical and stylish sedan with optional performance enhancements.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America (specific markets may vary)
Secondary Coverage:
Global markets with similar configurations
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine control systems (ECU/ECM), manual transmission, automatic transmission, drivetrain (FWD, AWD options)
Chassis:
Brakes (ABS optional), steering, suspension (front and rear), wheels and tires
Electrical:
Wiring diagrams, lighting systems, instrumentation, power accessories, audio system, charging system, starting system
Body And Interior:
Body panels, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning), interior trim, safety restraints
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacement, spark plug replacement, belt replacement
Diagnostics And Troubleshooting:
Symptom-based troubleshooting, diagnostic codes (OBD-I), electrical circuit testing, component testing
Repair And Rebuild:
Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical component repair, body panel repair
Special Tools And Techniques:
Identification and use of specialized tools for specific procedures
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Quality:
High-resolution scans of original factory documentation for clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
4G63 (2.0L SOHC/DOHC), 6G71 (3.0L V6 SOHC)
Displacement Range:
1.8L, 2.0L, 2.4L, 3.0L
Cylinder Configuration Range:
Inline 4-cylinder, V6
Valve Train Range:
SOHC, DOHC
Performance
Horsepower Range:
Approx. 95-150 hp (4-cyl), 130-200 hp (V6, non-turbo)
Torque Range:
Approx. 110-130 lb-ft (4-cyl), 170-185 lb-ft (V6)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Octane Rating Recommendation:
87 AKI (Regular Unleaded) for most variants, higher for performance models.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (F4A51 or similar)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - typically on performance trims (e.g., Galant VR-4)
Transmission Fluid Spec Manual:
Refer to manual for specific gear oil (e.g., SAE 75W-90 GL-4)
Transmission Fluid Spec Automatic:
Mitsubishi Diaqueen SPII or equivalent ATF (e.g., Dexron II/III compatible)
📐 Dimensions
Exterior
Length Range:
Approx. 177-180 inches
Width Range:
Approx. 67-68 inches
Height Range:
Approx. 55-56 inches
Wheelbase Range:
Approx. 102 inches
Weights
Curb Weight Range:
Approx. 2800-3300 lbs (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Ratings Era Context:
Ratings from this era are less standardized than modern tests; consult era-specific safety publications for detailed comparisons. Generally considered average for its class.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models
Traction Control:
Rarely equipped, typically only on very high-performance AWD variants if at all.
Passive Features
Airbags:
Driver-side airbag standard on later models (post-1990/1991). Passenger airbag optional or unavailable on earlier versions.
Seatbelts:
3-point front seatbelts with pre-tensioners (on later models), 3-point rear seatbelts.
Body Structure:
Reinforced safety cage construction typical for the era.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. CD player optional on higher trims or later models. Speaker configurations varied by trim level.
Climate Control:
Manual HVAC controls standard. Automatic climate control optional on luxury-oriented trims.
Driver Assistance
Cruise Control:
Standard on most higher trims, optional on base models.
Connectivity
Connectivity Options:
No factory integrated Bluetooth or USB connectivity. Aftermarket solutions are common for modern audio integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used.
Timing Belt Replacement:
Typically every 60,000 miles or 4-5 years for 4-cylinder engines (e.g., 4G63). V6 engines may have chains or different interval belts. Consult manual for specific engine.
Spark Plug Replacement:
Every 30,000-60,000 miles, depending on plug type (standard copper vs. platinum/iridium).
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. Viscosity: 5W-30 or 10W-30 recommended for most climates. Consult manual for specific engine variant.
Engine Oil Capacity:
Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter for 4-cyl, higher for V6.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II/III ATF or specific Mitsubishi power steering fluid.
Known Issues
Common Wear Items:
Ignition components (spark plugs, wires, coil packs), exhaust system components (rust), suspension bushings and control arm components, automatic transmission behavior (slipping/harsh shifting on high mileage units), and potential for oil leaks from valve cover or oil pan gaskets.
Electrical Gremlins:
While generally reliable, age-related issues can affect power window motors, door locks, and interior lighting due to degraded wiring or switches.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors, a division of the Japanese conglomerate Mitsubishi Group, has a long history in automotive manufacturing dating back to the early 20th century. Known for reliable engineering and innovative technologies.
Model Evolution
Galant Generations:
The E30/E40 generation (1989-1993) was the seventh generation of the Galant, succeeding the E10 series and preceding the eighth generation (E80/E90). It marked a significant redesign with a focus on aerodynamic styling and enhanced performance options.
Production
Production Locations:
Primarily Japan (Mizushima Plant).
Key Variants:
LS, GS, ES, ESi, GT, VR-4 (performance AWD model)
🏆 Awards & Recognition
Recognitions
Contemporary Reviews:
Often praised for its styling and handling, particularly the performance-oriented VR-4 model. Criticisms sometimes focused on interior material quality compared to top Japanese rivals.
Ratings
Consumer Reports Context:
Consumer Reports data for this era would reflect reliability trends typical of Japanese vehicles, though specific model year ratings should be consulted for nuances.
Certifications
Emisiones Standards:
Designed to meet U.S. EPA and California Air Resources Board (CARB) emissions standards applicable for model years 1989-1993.
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