Market Segment:
Full-size pickup truck, known for durability and capability
Competitors:
Ford F-Series, Chevrolet C/K Series
Durability:
Renowned for robust construction and heavy-duty capabilities
Powertrain Options:
Offered with potent V8 gasoline engines and robust diesel options
Utility:
Designed for work, towing, and general utility tasks
Engine:
Comprehensive (diagnosis, testing, adjustment, removal, installation, disassembly, assembly)
Transmission:
Comprehensive (diagnosis, testing, adjustment, removal, installation, disassembly, assembly)
Drivetrain:
Comprehensive (4x4 system, axles, driveshafts)
Suspension:
Comprehensive (front and rear suspension, steering components)
Brakes:
Comprehensive (hydraulic system, parking brake, ABS if equipped)
Electrical System:
Comprehensive (wiring diagrams, charging system, starting system, ignition system, lighting, instruments, accessories)
Fuel System:
Comprehensive (fuel delivery, injection/carburetion, fuel tank, lines)
Cooling System:
Comprehensive (radiator, water pump, thermostat, hoses)
Exhaust System:
Comprehensive (manifolds, catalytic converter, mufflers, pipes)
Body And Frame:
Comprehensive (body panels, interior trim, frame diagnostics, structural repairs)
HVAC:
Comprehensive (heating, ventilation, air conditioning system)
Chassis Components:
Comprehensive (frame, axles, steering, suspension)
Maintenance:
Detailed periodic maintenance, fluid changes, filter replacements
Troubleshooting:
Extensive diagnostic procedures, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Installation:
Procedures for installing new or replacement parts and components
Removal:
Detailed instructions for removing components for service or replacement
Disassembly Assembly:
Detailed breakdown and reassembly instructions for various assemblies
Adjustments:
Precise instructions for adjustments to various systems (e.g., brakes, clutch, engine timing)
Depth:
Comprehensive, from basic maintenance to in-depth mechanical repairs and diagnostics
Diagrams:
Pictorial diagrams, exploded diagrams, drawings, and photos included
Special Tools:
Reference to specific service tool numbers and their usage
Specifications:
Includes service data, factory specifications, allowable limits, and tightening torques
Engine Options:
Likely included 5.2L V8 (LA series), 5.9L V8 (LA series), and 5.9L Cummins Turbo Diesel (B series)
Horsepower Torque:
Specific figures vary by engine and year, but generally robust torque for towing. E.g., 5.9L Cummins typically ~160-190 hp and ~400-450 lb-ft torque.
Injection Carburetion:
Gasoline engines used carburetor or throttle-body injection; Diesel engines used mechanical injection (Cummins).
Diesel Engine Code:
B250 (for 5.9L Cummins)
Gasoline Engine Codes:
LA Series (e.g., 318, 360)
Transmission Types:
Likely offered with manual (e.g., NP435, NV4500) and automatic (e.g., A518, A727) transmissions.
Optional Transmissions:
4-speed manual, 3-speed automatic, 4-speed automatic (overdrive)
Transfer Case:
Part-time 4x4 transfer case (e.g., NP205 or NP203 variants depending on year/build)
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on engine and usage. Diesel engines may have longer intervals.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, or as per manual specifications.
Engine Oil Type:
Viscosity dependent on engine and climate (e.g., API SG or higher). SAE 10W-30, 10W-40, 15W-40 common. Diesel engines often use 15W-40.
Coolant Type:
Ethylene glycol based coolant, typically a green silicate-enhanced type for this era.
Transmission Fluid Type:
ATF+3 (for automatic transmissions) or manual transmission fluid (MTF) as specified for manual gearboxes.
Common Problems:
Rust (especially on wheel wells, cab corners, rocker panels), front suspension wear (ball joints, tie rods), electrical gremlins, potential radiator leaks, aging fuel system components.
Diesel Specific Issues:
Injector pump issues, turbocharger wear (if equipped and applicable to certain Cummins variants), glow plug system issues.