Target Audience:
Audi owners, DIY mechanics, independent repair shops, and automotive enthusiasts seeking to maintain and repair their 1989-1991 Audi 100/200/5000 models.
Manual Value Proposition:
Offers a comprehensive, factory-level resource that empowers users to perform a wide range of maintenance and repair tasks, saving significant costs associated with professional dealership services. Its 'complete and intact' nature ensures all necessary information is present.
Illustrative Content:
Hundreds of detailed illustrations, exploded diagrams, drawings, and photos to clarify complex procedures.
Accessibility:
Viewable on any computer, zoomable for detail, and printable for workshop use.
Ease Of Use:
Step-by-step instructions designed for ease of understanding, even for novice mechanics.
Completeness Guarantee:
The product emphasizes a 100% complete and intact manual, assuring users that no essential sections or pages are missing or corrupted.
Engine Systems:
Engine overhaul and rebuilding, engine performance tuning, timing belt replacement, serpentine belt routings, firing orders, fuel system diagnostics, cooling system service.
Transmission Systems:
Transmission removal and installation, in-car servicing, clutch operation (manual transmissions), automatic transmission control and diagnostics.
Braking Systems:
Brake servicing procedures, hydraulic systems, anti-lock braking system (ABS) diagnostics (where applicable), disc and drum brake service.
Electrical Systems:
Complete wiring diagrams, troubleshooting and diagnostics, computer diagnostic trouble tree charts, ignition system service, lighting systems, starter and charging systems.
Suspension Steering Chassis:
Front end alignment procedures and specifications, suspension system repair and overhaul, steering system service, U-joint and CV-joint service procedures.
Climate Control:
Air conditioning service and capacities, heating system operation and repair.
Wheels And Tires:
Tire pressure specifications, wheel bolt patterns, and potentially wheel bearing service.
Cooling System:
Radiator service, water pump replacement, thermostat function, and leak testing.
Exhaust System:
Inspection and replacement of exhaust components, including mufflers, catalytic converters, and exhaust manifolds.
Instrument Panel And Gauges:
Service and troubleshooting for the instrument cluster, including speedometer, tachometer, fuel gauge, temperature gauge, and warning lights.
Lighting Systems:
Headlight aiming, bulb replacement, taillight service, and wiring for exterior and interior lighting.
Body And Interior Systems:
Sunroof service and repair, interior trim, door mechanisms, glass replacement (likely covered). Focus is primarily mechanical/electrical.
Maintenance Procedures:
Factory maintenance schedules and charts, fluid changes, filter replacements, lubrication points, belt inspections and replacement.
Diagnostic Procedures:
Trouble codes (OBD-I era), diagnostic trouble tree charts, systematic troubleshooting guides for various systems.
Repair Procedures:
Step-by-step repair instructions for virtually all components, from minor adjustments to major overhauls.
Vacuum Diagrams:
Specific vacuum hose routing diagrams, vital for diagnosing engine performance and emission control issues in older vehicles.
Driving Concerns Troubleshooting:
Sections dedicated to diagnosing and rectifying common driving concerns, such as poor starting, rough idling, lack of power, and braking issues.
Accessory Installation:
Potential coverage for installation or service of performance-enhancing accessories or engine upgrades.
Diagnostic And Rebuild Scope:
Full factory-level diagnostic and repair procedures, including component disassembly, inspection, measurement, and reassembly. Covers everything from basic fluid checks to complete engine and transmission rebuilds.
Electrical Diagrams Detail:
Inclusion of complete, detailed wiring diagrams for all vehicle systems, broken down by component and function, essential for electrical troubleshooting.
Diagnostic Tools:
While not explicitly stating diagnostic tool requirements, the mention of 'computer diagnostic trouble tree charts' implies the use of basic OBD-I scanners and manufacturer-specific diagnostic procedures.
Printable Pages:
Yes, all pages are printable, allowing users to take specific sections to the workshop.
Digital Binding:
N/A (Digital format, no physical binding)
Digital Paper Simulation:
N/A (Digital format, no physical paper)
Platform Compatibility:
Compatible with all versions of Windows, Mac, iOS, Blackberry OS, Android, etc., requiring only a PDF reader.
Searchability:
PDF format allows for text searching, enabling users to quickly locate specific information or procedures.
Engine Variants Covered:
Likely includes 2.2L 5-cylinder naturally aspirated (e.g., 100, 5000) and turbocharged (e.g., 200, 5000 Turbo) variants. May also include 2.3L 5-cylinder engines and potentially diesel variants if offered in these specific markets/years.
Horsepower Torque Specs:
Detailed specifications on horsepower and torque output for all covered engine variants, crucial for diagnosing performance issues.
Fuel Injection And Carburetion:
Covers fuel injection systems (e.g., Bosch CIS-Jetronic, Motronic) and potentially carbureted systems if present, including component testing and adjustment.
Emission Controls:
Details on emission control systems, including catalytic converters, EGR valves, and associated sensors and actuators.
Engine Component Rebuilding:
In-depth procedures for rebuilding engine components such as cylinder heads, pistons, connecting rods, and crankshafts, including bearing clearances and tolerances.
Timing Belt Replacement Intervals:
Crucial detail on timing belt replacement intervals (typically every 50,000-60,000 miles or specified years) and the procedure to prevent catastrophic engine damage due to belt failure in interference engines.
Transmission Types Covered:
Likely covers both manual (e.g., 5-speed) and automatic (e.g., 3-speed or 4-speed automatic) transmissions.
All Wheel Drive Systems:
Focus on Quattro all-wheel-drive systems (standard on 200, optional on 100/5000) including differential service, driveshaft maintenance, and AWD component diagnostics.
Transmission Fluid Specifications:
Specifics on transmission fluid types, capacities, and replacement intervals for both manual and automatic transmissions.
Scheduled Maintenance Chart:
Factory-recommended service intervals for oil changes, filter replacements, timing belt replacement (critical), fluid checks, and other preventive maintenance tasks.
Engine Oil Type And Capacity:
Specifics on engine oil viscosity grades (e.g., SAE 5W-30, 10W-40 depending on climate and engine), oil filter part numbers, and oil capacities for all engine variants.
Coolant Type And Capacity:
Correct coolant type (e.g., G11, ethylene glycol based), mixture ratios, and system capacities.
Brake Fluid Type:
Specification for the correct DOT brake fluid (e.g., DOT 3 or DOT 4) and bleeding procedures.
Common Wear Items:
Guidance on common wear items for this period, such as CV joints, suspension bushings, ignition components (spark plugs, distributors, ignition control modules), and potential oil leaks from the 5-cylinder engines.
Electrical Gremlins:
Guidance on common electrical issues for German cars of this era, such as intermittent electrical connections, aging wiring harnesses, and component failures (e.g., dashboard warning lights, central locking).
Torque Specifications:
Complete torque specifications for critical fasteners across all major repair procedures, essential for proper assembly and safety.
