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1989-1992 Suzuki GSXR 1100 Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Suzuki Model: GSXR 1100 Model Designation: GSX-R1100 Years Covered: 1989, 1990, 1991, 1992 Codes Chassis Codes: GV73A, GV73C Engine Codes: G705 👋 Introduction Market Position...
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类型: Motorcycle
厂商:
斯库: 604416
1989-1992 Suzuki GSXR 1100 Service Repair Manual1989-1992 Suzuki GSXR 1100 Service Repair Manual1989-1992 Suzuki GSXR 1100 Service Repair Manual1989-1992 Suzuki GSXR 1100 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSXR 1100
Model Designation:
GSX-R1100
Years Covered:
1989, 1990, 1991, 1992
Codes
Chassis Codes:
GV73A, GV73C
Engine Codes:
G705
👋 Introduction
Market Position
Positioning:
High-performance sportbike, considered a 'Superbike' of its era, known for its powerful engine and advanced chassis design.
Competitive Analysis
Competitors:
Honda CBR1000F, Kawasaki Ninja ZX-10, Yamaha FZR1000.
Key Features
Engine Type:
Four-cylinder, liquid-cooled, DOHC, 4-valve per cylinder engine.
Chassis Design:
Aluminum twin-spar frame, sophisticated 'Full Floater' rear suspension system.
Performance Focus:
Designed for outright performance, road racing prowess, and high-speed touring.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Diagnostic Coverage:
Extensive Troubleshooting and Diagnostic Procedures
Maintenance Coverage:
Routine Maintenance and Scheduled Service
Page Count
Estimated Page Count:
Approximately 400-500 pages
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, and reassembly of engine components (cylinder head, pistons, crankshaft, connecting rods, valve train, etc.)
Fuel System:
Carburetor overhaul and adjustment (Mikuni BST36), fuel pump, fuel lines, fuel tank maintenance
Ignition System:
CDI ignition system, spark plugs, ignition timing, coil testing
Cooling System:
Liquid cooling system maintenance, radiator, water pump, thermostat, coolant specifications
Transmission:
Gearbox disassembly, inspection, and reassembly, clutch operation and maintenance, shift linkage
Drivetrain:
Final drive chain and sprockets, maintenance, adjustment, and replacement
Brakes:
Front and rear brake systems (hydraulic), caliper maintenance, master cylinder overhaul, brake fluid specifications, bleeding procedures
Suspension:
Front telescopic forks (cartridge type), rear monoshock (Full Floater system), fork oil specifications, seal replacement, shock absorber adjustment and overhaul
Steering:
Handlebar and steering head bearing maintenance, adjustment, and replacement
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starting system, instrument cluster diagnostics
Bodywork And Frame:
Fairing removal and installation, seat, fuel tank, chassis inspection and maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, air filter cleaning/replacement, brake pad inspections
Troubleshooting:
Detailed symptom-based troubleshooting guides for common issues
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Overhaul Instructions:
Complete carburetor, engine, and suspension component overhaul procedures
Specifications And Tolerances:
All necessary torque specifications, clearances, and measurements for accurate repairs
Wiring Diagrams:
Comprehensive, high-resolution wiring schematics for all electrical systems
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and chassis rebuilds
Diagnostic Tools:
Guidance on using common tools for diagnosis and repair
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval
Printability:
Printable pages for hands-on workshop use
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding Type:
Not Applicable (Digital)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, 4-stroke
Displacement:
1075 cc (65.6 cu in)
Bore X Stroke:
78.0 mm x 55.0 mm (3.07 in x 2.17 in)
Compression Ratio:
11.0:1
Valve Train:
DOHC, 16 valves (4 per cylinder), chain drive
Performance
Horsepower Est:
130-135 hp (97-101 kW) @ 9500 rpm (approximate)
Torque Est:
75-77 lb-ft (102-104 Nm) @ 7500 rpm (approximate)
Fuel System
Carburetion:
4 x Mikuni BST36 constant-velocity carburetors
Fuel Capacity:
16 Liters (4.2 US gal)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch:
Wet multi-plate
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length Est:
2145 mm (84.4 in)
Width Est:
735 mm (28.9 in)
Height Est:
1160 mm (45.7 in)
Wheelbase Est:
1470 mm (57.9 in)
Weights
Dry Weight Est:
207 kg (456 lbs)
Wet Weight Est:
230 kg (507 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle specific safety ratings are not typically standardized like automotive)
Active Features
Braking System:
Dual front hydraulic disc brakes, single rear hydraulic disc brake.
Tires Front:
120/70-17
Tires Rear:
180/55-17
Passive Features
Lighting:
Halogen headlamp, taillight, turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, warning lights.
Driver Assistance
ABS:
Not available on this model.
Connectivity
Connectivity Features:
N/A (No electronic connectivity features typical of modern motorcycles).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Chain Maintenance:
Lubricate and inspect chain tension every 600 miles.
Air Filter Cleaning:
Every 6,000 miles or as needed based on conditions.
Spark Plug Inspection:
Every 7,500 miles.
Valve Clearance Check:
Every 7,500 miles.
Fluid Specifications
Engine Oil Type:
API SE, SF, or SG, SAE 10W-40 motorcycle oil
Engine Oil Capacity:
3.2 Liters (3.4 US qt) with filter change
Coolant Type:
Permanent type anti-freeze (ethylene glycol based), 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Fork Oil Type:
SAE 10W (or equivalent)
Fork Oil Capacity:
450-455 ml per fork leg
Known Issues
Common Wear Items:
Cam chain tensioners, regulator/rectifier, clutch plates, fork seals, steering head bearings.
Carburetor Issues:
Can be prone to sticking slides or requiring periodic cleaning and synchronization.
Charging System:
The regulator/rectifier can fail, leading to charging problems.
Engine Noise:
Some models may exhibit mild cam chain noise, often addressed by a manual tensioner or replacement.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Suzuki has a long-standing reputation for building reliable and performance-oriented motorcycles, particularly in the sportbike segment with its GSX-R line.
Model Evolution
Generation Context:
This generation of the GSX-R1100 (often referred to as the 'Slingshot' due to its aggressive styling and power) was a significant evolution, introducing the aluminum frame and a more potent, liquid-cooled engine over its air-cooled predecessors.
Production
Manufacturing Period:
The GSX-R1100 was produced from 1986 to 1998, with this specific model covering the second generation (1989-1992).
Key Updates 1989:
Introduction of the aluminum frame, liquid-cooled engine, and revised styling.
Key Updates 1991:
Minor cosmetic updates and potential suspension/tuning revisions.
🏆 Awards & Recognition
Recognitions
Editorial Reviews:
Widely praised by motorcycle journalists of the era for its performance and handling, often setting benchmarks for sportbikes.
Ratings
Comparative Performance:
Consistently ranked among the top sportbikes in its class by major motorcycle publications.
Certifications
Manufacturing Standards:
Manufactured to Suzuki's internal quality and engineering standards.
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