Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking in-depth knowledge of their vehicle.
Key Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Maxima.
Distinguishing Features:
Known for reliable engines (especially the 4G63), comfortable ride, and a good balance of performance and economy for its era. Offered with various engine options and AWD on some models.
Manual Value Proposition:
Provides a complete solution for maintenance and repair, enabling owners to save on dealership service costs and ensure proper vehicle upkeep.
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing components, lubrication system, cooling system.
Engine Management:
Fuel injection systems (MPI, GDI where applicable), ignition systems, emissions control systems, sensors, actuators, ECU diagnostics.
Transmission Manual:
Clutch system, gearbox assembly, shift mechanisms, overhaul procedures, fluid specifications.
Transmission Automatic:
Automatic transmission assembly, hydraulic control systems, torque converter, shift solenoids, diagnostics, fluid specifications.
Drivetrain:
Front-wheel drive (FWD) systems, axles, CV joints, differentials.
Suspension:
Front suspension (MacPherson struts), rear suspension (Multi-link, independent), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, rack and pinion, steering column, hydraulic pump, fluid specifications.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System) where applicable, brake calipers, rotors, master cylinder, brake lines, fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, power windows, locks, mirrors.
Body And Frame:
Body panel removal and installation, door mechanisms, hood, trunk, interior trim, glass replacement, chassis and frame repair.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant types, compressor, condenser, evaporator, heater core, climate control panels.
Maintenance Tasks:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement.
Diagnostic Procedures:
Troubleshooting common problems, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, fuel system testing, ignition system testing.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation across all covered systems.
Overhaul Procedures:
Detailed instructions for engine and transmission overhauls, including disassembly and assembly.
Alignment And Adjustment:
Wheel alignment angles, suspension adjustments, brake adjustments.
Torque Specifications:
Critical torque values for engine, transmission, suspension, and body fasteners.
Depth Level:
Comprehensive: Covers basic to advanced repairs, diagnostics, and overhauls.
Visual Aids:
Exploded views, diagrams, illustrations, and wiring schematics.
Engine 1 Displacement Liters:
1.8
Engine 1 Configuration:
Inline
Engine 1 Valvetrain:
SOHC
Engine 1 Horsepower Approx:
90-100 hp
Engine 1 Torque Approx:
100-115 lb-ft
Engine 1 Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Engine 2 Displacement Liters:
2.0
Engine 2 Configuration:
Inline
Engine 2 Valvetrain:
DOHC
Engine Variant 2 Performance
Engine 2 Horsepower Approx:
135-145 hp
Engine 2 Torque Approx:
130-140 lb-ft
Engine Variant 2 Fuel System
Engine 2 Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Engine 3 Displacement Liters:
1.6
Engine 3 Configuration:
Inline
Engine 3 Valvetrain:
SOHC
Engine Variant 3 Performance
Engine 3 Horsepower Approx:
80-90 hp
Engine 3 Torque Approx:
90-100 lb-ft
Engine Variant 3 Fuel System
Engine 3 Fuel Delivery:
MPI
Engine Oil Change Interval:
Every 5,000 to 7,500 miles or 6-12 months, depending on driving conditions. Refer to manual for specific interval.
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement Interval:
Every 15,000 to 30,000 miles or as needed based on inspection.
Spark Plug Replacement Interval:
Every 30,000 to 60,000 miles depending on plug type (copper vs. platinum).
Timing Belt Replacement Interval:
Crucial for 4G63/4G67 engines. Typically every 60,000 to 90,000 miles or 5-7 years. Failure can cause catastrophic engine damage (interference engine).
Engine Oil Specification:
Refer to manual. Typically 5W-30 or 10W-30, API SG/SH rated.
Coolant Specification:
Ethylene glycol-based antifreeze. Refer to manual for specific mixture ratio (50/50 is common) and type.
Brake Fluid Specification:
DOT 3 or DOT 4 (check manual for precise recommendation).
Power Steering Fluid:
Specific power steering fluid or Dexron-II/III compatible fluid (verify in manual).
Common Problem 1:
Timing belt failure (on interference engines like 4G63/4G67) if not replaced at recommended intervals.
Common Problem 2:
Front strut mount wear and noise.
Common Problem 3:
Coolant leaks, particularly from hoses and radiator.
Common Problem 4:
Fuel injector clogging (MPI systems) leading to rough idle or misfires.
Common Problem 5:
Automatic transmission issues, often related to fluid degradation or solenoid operation.
Mitsubishi Motors History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a history dating back to the early 20th century, known for diverse product lines and engineering.
Galant Generation:
This manual covers the fifth generation (E30 series) Galant, produced from 1987 to 1993. It succeeded the E10 series and was styled by Oliver Winterbottom.
Galant Design Philosophy:
Designed with a focus on aerodynamic styling and advanced features for its class, often featuring independent suspension on all four wheels and available all-wheel drive (AWD) on performance variants.
Production Locations:
Primarily Japan (Mizushima Plant), with some assembly in other global locations.
Production Years:
1987-1993 (for the E30 series covered by this manual)