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Mitsubushi GALANT Service Repair Manual 1989-1993

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The Mitsubishi Galant, produced between 1989 and 1993, represents a significant entry in the mid-size sedan market, known for its aerodynamic design and engaging driving dynamics. This generation, identified by...
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Mitsubushi GALANT Service Repair Manual 1989-1993
The Mitsubishi Galant, produced between 1989 and 1993, represents a significant entry in the mid-size sedan market, known for its aerodynamic design and engaging driving dynamics. This generation, identified by chassis codes such as E31A through E39A, offered a range of sophisticated features for its time, including advanced engine technologies like multi-valve heads and electronic fuel injection, as well as optional all-wheel-drive systems and independent rear suspension. Competing with established models from Honda, Toyota, and Nissan, the Galant aimed to provide a blend of comfort, performance, and technological innovation, making it a noteworthy option for consumers seeking a well-engineered and dynamic vehicle. This comprehensive service and repair manual offers over 1000 pages of factory-style information, covering all major vehicle systems for the Mitsubishi Galant (1989-1993). It provides detailed procedures for engine diagnostics and repair, fuel and ignition systems, transmission servicing, drivetrain maintenance, suspension and steering adjustments, brake system overhauls, and the complete electrical system. The manual also includes guidance on HVAC, bodywork, and chassis repairs, along with scheduled maintenance, troubleshooting charts, and rebuild instructions. This resource is invaluable for owners, mechanics, and technicians to ensure the accurate diagnosis, proper maintenance, and reliable repair of their Galant, thereby preserving its performance and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Years Covered:
1989-1993
Codes
Chassis Codes:
E31A, E32A, E33A, E34A, E35A, E38A, E39A, E37A
👋 Introduction
Market Position
Positioning:
The Mitsubishi Galant of this era was positioned as a mid-size sedan, competing in a segment with strong offerings from Japanese and American manufacturers, often emphasizing advanced features and sporty handling.
Competitive Analysis
Competitors:
Competed with models like the Honda Accord, Toyota Camry, Mazda 626, Nissan Maxima, and Ford Taurus.
Key Features
Features:
Available with advanced engine technologies for its time, including multi-valve heads and electronic fuel injection. Some models offered sophisticated all-wheel-drive systems and independent rear suspension, contributing to its reputation for engaging driving dynamics.
Manual Value Proposition
Value:
This manual provides the critical, in-depth information necessary for accurate diagnosis and repair, preventing costly misdiagnoses and ensuring longevity of the vehicle, a stark contrast to less comprehensive or inaccurate guides.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair across all major vehicle systems.
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory-Style Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), searchable
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul for all gasoline and diesel engines offered during this period.
Fuel System:
Fuel injection (MPI/GDI), carburetor systems, fuel pump, lines, and tank servicing.
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant specifications.
Ignition System:
Distributor, ignition coils, spark plugs, and electronic ignition control.
Exhaust System:
Catalytic converter, mufflers, pipes, and emissions control components.
Transmission:
Manual and Automatic transmission overhaul, servicing, fluid types, and clutch replacement.
Drivetrain:
Front-wheel drive (FWD), All-Wheel Drive (AWD) systems, CV joints, axles, and differentials.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, and alignment specifications.
Steering:
Power steering system, pump, rack and pinion, steering column, and linkage.
Brakes:
Front and rear disc/drum brake systems, hydraulic lines, master cylinder, ABS (if equipped), and bleeding procedures.
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, fuses, relays, and ECUs.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, and troubleshooting.
Body:
Body panel removal, interior trim, doors, glass, and accident repair considerations.
Chassis:
Frame, subframes, and structural components.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and inspections.
Troubleshooting:
Diagnostic procedures, fault finding, symptom-based troubleshooting charts.
Repair:
Step-by-step repair instructions for all major components and systems.
Rebuild:
Complete engine and transmission rebuild procedures.
Diagnostics:
On-board diagnostics (OBD-I for this era), scan tool usage, and sensor testing.
Technical Depth
Depth:
Full factory workshop level, covering everything from basic checks to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Print Readability:
High-resolution scans with clear diagrams and text for easy printing.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Multiple gasoline engines including 1.8L, 2.0L (SOHC and DOHC), and 2.5L V6. Diesel options also available in certain markets.
Engine Code Examples:
4G37 (1.8L), 4G63 (2.0L DOHC), 6G71 (2.5L V6)
Performance
Horsepower Range:
Approximately 90 hp to 170 hp depending on engine and configuration.
Torque Range:
Approximately 100 lb-ft to 160 lb-ft depending on engine and configuration.
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) standard on most models, some earlier base models might have had Carbureted options.
Fuel Type:
Unleaded gasoline (Octane rating as per vehicle specification)
Timing System
Timing Belt Or Chain:
Primarily timing belt for 4-cylinder engines (4G63), timing chain for V6 (6G71). Specific replacement intervals are critical.
🔧 Transmission
Standard
Transmission Type Std:
5-speed manual transmission
Optional
Transmission Type Opt:
4-speed automatic transmission (with overdrive)
Features
AWD Option:
Available on select models, often referred to as 'Viscous Coupling AWD' or similar, managed by a transfer case and rear differential.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to specific model manual for exact spec).
Automatic Transmission Fluid:
Mitsubishi DIA-Queen ATF-SP II or equivalent (Dexron II/III may be compatible but consult manual for certainty).
📐 Dimensions
Exterior
Length:
Varies by generation/trim, typically around 175-180 inches.
Width:
Varies by generation/trim, typically around 68-69 inches.
Wheelbase:
Varies by generation/trim, typically around 103 inches.
Weights
Curb Weight Range:
Approximately 2700-3200 lbs depending on engine and drivetrain.
Gross Vehicle Weight Rating:
Consult specific model's VIN plate or manual.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited standardized crash test data publicly available for this specific period, but vehicles of this era generally offered less advanced safety features compared to modern standards.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trim levels or as an option, particularly on models with disc brakes front and rear.
Passive Features
Airbags:
Driver-side airbag may have been an option or standard on later models within this range. Passenger airbag generally not available.
Seatbelts:
Three-point seatbelts for front occupants, lap belts for rear occupants. Shoulder belts may be present depending on configuration.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player, often with integrated equalizer. CD players were rare or aftermarket for this era.
Climate Control:
Manual climate control with A/C. Automatic climate control was a premium option on higher trims.
Driver Assistance
Cruise Control:
Available on most models as standard or optional equipment.
Traction Control:
Rarely available for this generation, if at all.
Connectivity
Connectivity Features:
No integrated Bluetooth, USB, or smartphone connectivity. Aftermarket head unit upgrades are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for exact spec).
Timing Belt Replacement:
Critical for 4-cylinder engines (e.g., 4G63), often recommended every 60,000 to 90,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Varies by plug type (copper, platinum), typically 30,000-60,000 miles. Iridium plugs would extend this.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, Viscosity typically 10W-30 or 10W-40. Consult manual for specific engine and temperature requirements.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific color or formulation requirements.
Brake Fluid Type:
DOT 3 or DOT 4, glycol-based hydraulic brake fluid. Must be replaced periodically to prevent moisture absorption.
Power Steering Fluid:
Power steering fluid or ATF Dexron II/III, depending on system specification. Consult manual.
Known Issues
Common Wear Items:
Front suspension bushings, CV joint boots, exhaust system components (rust), minor oil leaks from valve cover or oil pan gaskets.
Engine Specific Issues:
Premature timing belt failure if not replaced on schedule, potential for distributor o-ring leaks, though generally reliable engines.
Electrical Quirks:
Older wiring harnesses can degrade, leading to intermittent issues with lights or sensors. Power window regulators can become slow or fail.
Transmission Issues:
Automatic transmission fluid and filter changes are crucial for longevity. Manual clutch wear is dependent on usage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a history dating back to the early 20th century.
Model Evolution
Generation:
This period (1989-1993) covers the fourth generation of the Mitsubishi Galant (E30 series), known for its aerodynamic styling and available technological advancements.
Design Era:
Represented a move towards more rounded and aerodynamic styling common in the late 1980s and early 1990s.
Production
Production Period:
1987-1993 (E30 Series)
Manufacturing Locations:
Primarily Japan, with potential assembly in other international locations depending on market.
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
While specific awards might be hard to pinpoint for every year, the Galant was generally well-regarded for its styling and driving dynamics within its class during its production run.
Ratings
Consumer Reports:
Consumer reports ratings from this era would be historical; the manual provides the factual basis for maintenance and repair, which directly impacts reliability and satisfaction.
Certifications
Iso Certification:
N/A for the manual itself, but it details factory-approved procedures adhering to automotive manufacturing standards.
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