1989-1994 Subaru Legacy Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Model Generation: First Generation (BC/BF/BJ/BK) Years Covered: 1989, 1990, 1991, 1992, 1993, 1994 Codes Chassis Codes: BC, BF, BJ, BK 👋 Introduction...

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类型: Car

斯库: 364848

标签: 1989 1990 1991 1992 1993 1994 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Model Generation:

First Generation (BC/BF/BJ/BK)

Years Covered:

1989, 1990, 1991, 1992, 1993, 1994

Codes

Chassis Codes:

BC, BF, BJ, BK

👋 Introduction

Market Position

Segment:

Mid-size family car, known for all-wheel drive capability and practical styling.

Target Audience:

Owners seeking to perform maintenance and repairs, enthusiasts, independent repair shops.

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Mazda 626, Nissan Maxima, Ford Taurus, Chevrolet Lumina.

Key Differentiators:

Standard Symmetrical All-Wheel Drive (AWD) across most trims, horizontally opposed boxer engines, reputation for durability and safety.

Key Features

AWD System:

Subaru's signature Symmetrical All-Wheel Drive system, enhancing traction and stability in various conditions.

Engine Layout:

Horizontally opposed (Boxer) engine for a lower center of gravity and improved balance.

Manual Value Proposition:

Provides cost-effective vehicle maintenance and repair, empowering owners to understand and service their vehicle.

📋 Manual Details

Coverage Areas

Regions:

Global (primarily North American market focus implied by typical service manual distribution)

Vehicle Types:

Sedan, Wagon, Sport Wagon (GT/LS models)

Page Count

Estimated Pages:

1500-2500 (typical for a comprehensive workshop manual of this era, exact count not provided in product info)

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, based on common sales practices for older manuals)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU, sensors, actuators)

Transmission Drivetrain:

Manual transmission, automatic transmission, clutch system, driveshafts, differentials, AWD system operation and service

Chassis:

Suspension (front and rear), steering system, braking system (including ABS if applicable), wheel alignment

Electrical:

Wiring diagrams, lighting systems, charging system, starting system, battery, instrument cluster, power accessories, HVAC controls, engine control wiring

Body:

Body panels, doors, windows, interior trim, seats, glass replacement, body repair specifications

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt tensioning, air filter replacement, coolant flushing

Troubleshooting:

Diagnostic charts, common problems and solutions, electrical circuit testing, symptom-based diagnostics

Repair:

Component removal and installation, engine overhaul, transmission overhaul, brake caliper rebuilding, suspension component replacement, electrical component diagnosis and repair

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic trouble codes (DTCs) interpretation

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text (common in professionally scanned manuals)

Print Quality:

High-resolution scans suitable for printing (assumed)

Print Quality

Clarity:

Clear diagrams and text reproduction (essential for effective repair)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

Displacement:

2.2 Liters (2212 cc)

Configuration:

Naturally Aspirated, SOHC, 16-valve, Boxer-4

Bore X Stroke:

96.0 mm x 75.0 mm (estimated for EJ22)

Compression Ratio:

9.5:1 (estimated for EJ22)

Horsepower Est:

115 hp @ 5600 rpm (for EJ22)

Torque Est:

133 lb-ft @ 4400 rpm (for EJ22)

Optional Engine

Engine Code Optional:

EJ22T (Turbocharged)

Displacement Optional:

2.2 Liters (2212 cc)

Configuration Optional:

Turbocharged, SOHC, 16-valve, Boxer-4

Horsepower Optional Est:

180-190 hp (for EJ22T)

Torque Optional Est:

200-210 lb-ft (for EJ22T)

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Pump Type:

Electric, in-tank

🔧 Transmission

Standard

Type Standard:

5-speed Manual Transmission

AWD Engagement Manual:

Continuous AWD with viscous coupling center differential (for most manuals)

Optional

Type Optional:

4-speed Automatic Transmission

AWD Engagement Automatic:

Active All-Wheel Drive (viscous coupling center differential and electronic transfer clutch) or full-time AWD depending on trim/year.

Features

Transmission Fluid Manual:

GL-5 Gear Oil 75W-90 (typically)

Transmission Fluid Automatic:

Subaru ATF HP or Dexron II/III compatible (check manual for specific type)

📐 Dimensions

Exterior

Length Est:

181.5 inches (Sedan), 188.0 inches (Wagon)

Width Est:

67.5 inches

Height Est:

55.5 inches (Sedan), 57.5 inches (Wagon)

Wheelbase Est:

101.4 inches

Track Width Front Est:

58.5 inches

Track Width Rear Est:

58.1 inches

Weights

Curb Weight Est:

2900-3300 lbs (depending on body style and drivetrain)

Gross Vehicle Weight Rating Est:

4000-4300 lbs

Towing Capacity Est:

1000-1500 lbs (typically, check specific model for exact rating)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver Est:

4-star (estimated for this era)

NHTSA Front Impact Passenger Est:

4-star (estimated for this era)

IIHS Frontal Offset Est:

Acceptable (estimated for this era)

Active Features

Available on higher trims and optional on some models

Traction Control:

Not commonly available on this generation

Passive Features

Airbags:

Driver's side airbag standard from late in the generation, passenger airbag optional/late availability.

Seat Belts:

3-point front seat belts, 2-point rear center seat belt (later models may have 3-point rear belts)

Crumple Zones:

Designed with front and rear crumple zones for energy absorption.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette stereo, often with 4 speakers. Optional CD player on later models.

Climate Control:

Manual HVAC system with fan speed and temperature controls. Optional automatic climate control on select trims.

Driver Assistance

Cruise Control:

Available on most trims

Anti Lock Brakes:

Optional on many models, standard on higher trims like GT

Connectivity

Aux Input:

Not typically factory equipped; aftermarket solutions required.

Bluetooth:

Not available from factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (typical for the era, consult manual for exact spec)

Spark Plug Replacement Interval:

Every 30,000 miles (typically copper plugs for EJ22)

Timing Belt Replacement Interval:

Every 60,000 miles or 5 years (critical for EJ series engines)

Coolant Flush Interval:

Every 30,000 miles or 2 years

Fluid Specifications

Engine Oil Type Viscosity:

SAE 10W-30 API SG or SH (check manual for specific OEM recommendation)

Engine Oil Capacity Est:

4.2 US quarts (with filter) for EJ22

Coolant Type:

Ethylene Glycol based antifreeze, Subaru Blue (check manual for specific type/mix)

Brake Fluid Type:

DOT 3 (typically)

Known Issues

Head Gaskets:

While not as notorious as later generations, head gasket leaks can occur over time.

Cv Axle Boots:

Wear and tear on CV axle boots is common, leading to joint failure if not addressed.

Exhaust System Corrosion:

Rust and corrosion on the exhaust system, particularly in areas with road salt.

Crankshaft Position Sensor:

Can fail, leading to no-start or stalling issues.

O2 Sensor Failure:

Can impact fuel economy and emissions.

📚 Vehicle History

Brand Heritage

Subaru Legacy Origin:

Subaru, a division of Fuji Heavy Industries, established a reputation for AWD and aviation-inspired engineering.

Model Evolution

First Generation Launch:

Launched in 1989 as a replacement for the Subaru Leone.

Model Updates:

Minor styling refreshes and feature updates throughout the generation, including revised grilles, headlights, and interior appointments.

Performance Variants:

Introduction of the Legacy GT and GT-B models with turbocharged engines and sportier suspension, particularly in wagon form.

Production

Manufacturing Locations:

Japan (Gunma Plant)

Production End Year:

1994 (for this generation)

🏆 Awards & Recognition

Recognitions

Car And Driver Awards:

Often listed as a 'Best Buys' or editor's choice in its segment for its AWD capability and value.

Ratings

Consumer Reports Reliability Trend:

Generally good to very good reliability for the era, with specific attention needed for timing belts and CV boots.

Certifications

Emissions Compliance:

Designed to meet federal and state emissions standards for the respective model years. Manual provides diagnostic procedures for emissions-related faults.