🏷️ Basic Information

Make:

BMW

Model:

5 Series

Chassis Code:

E34

Production Years Covered:

1989, 1990, 1991, 1992, 1993, 1994, 1995

Engine Codes Covered:

M20B25 (2.5L), M30B35 (3.5L), M50B25 (2.5L DOHC), M50B20 (2.0L DOHC), M60B30 (3.0L V8), M60B40 (4.0L V8), S38B36 (3.6L I6), S38B38 (3.8L I6)

👋 Introduction

Positioning:

The BMW E34 5 Series represented BMW's premium executive sedan offering in its era, known for its blend of luxury, performance, and driving dynamics. It competed with models like the Mercedes-Benz W124 E-Class and Audi V8 Quattro.

Competitors:

Mercedes-Benz W124, Audi V8 Quattro, Lexus LS 400 (later in the generation), Jaguar XJ.

Defining Attributes:

Exceptional handling, powerful inline-six and V8 engines, luxurious and driver-focused interior, advanced (for its time) technology, robust build quality, and a classic BMW aesthetic.

📋 Manual Details

Primary Coverage:

North America, Europe, Global

Estimated Page Count:

Extensive (hundreds of pages), specific count not provided but implies comprehensive coverage.

Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Engine:

Internal combustion engine diagnostics, repair, overhaul for all E34 variants (I6, V8, M-Power), including timing, cooling, lubrication, fuel delivery, emissions control, and engine management systems.

Transmission:

Manual and automatic transmission repair, overhaul, fluid specifications, troubleshooting, and clutch/torque converter service.

Drivetrain:

Driveshaft, differential, axle shafts, wheel bearings, and all-wheel-drive (if applicable) maintenance and repair.

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, bushings, sway bars, and alignment procedures.

Steering:

Power steering system repair, hydraulic fluid, steering rack, tie rods, and steering column maintenance.

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System), disc brake pad and rotor replacement, caliper service, bleeding procedures, and parking brake.

Electrical:

Complete wiring diagrams, fuse box locations, component testing, charging system (alternator, battery), starting system, lighting, ignition system, sensors, and ECU diagnostics.

Body:

Body panel removal/installation, interior trim, door mechanisms, window regulators, convertible top (if applicable), and structural repair guidelines.

HVAC:

Heating, Ventilation, and Air Conditioning system operation, diagnosis, refrigerant handling, compressor, blower motor, and climate control unit.

Fuel System:

Fuel pump, fuel injectors, fuel filter replacement, fuel pressure testing, and evaporative emission control (EVAP) system.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, and oxygen sensor replacement and diagnosis.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan operation, and flush procedures.

Maintenance:

Routine oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, air filter replacement, and general inspection checklists.

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, error code interpretation (OBD-I for earlier models, potentially OBD-II for later E34s depending on market), and component testing procedures.

Repair:

Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.

Rebuilds:

Detailed procedures for engine and transmission overhauls, including specifications for machining and assembly.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical specifications, engine timing settings, and component measurements.

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

Format:

Likely PDF, providing digital access, searchability, and printability.

Quality:

High quality, ensuring clear diagrams, text, and images suitable for practical application.

Binding:

N/A (Digital Download)

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Common Engine Variants:

2.5L M20B25 (inline-6), 3.0L M60B30 (V8), 4.0L M60B40 (V8), 2.5L M50B25 (inline-6 DOHC).

Horsepower Range:

170 hp (2.5L M20) to 310 hp (4.0L M60) and up to 340 hp for M-Power variants.

Torque Range:

220 Nm (2.5L M20) to 400 Nm (4.0L M60) and higher for M-Power variants.

Injection Type:

Bosch Motronic electronic fuel injection (various versions depending on engine).

Required Octane:

Premium Unleaded (91 AKI or higher recommended for optimal performance).

Cooling Method:

Pressurized liquid cooling system with thermostatically controlled fan (mechanical or electric).

Oil Type Capacity:

Typically SAE 5W-30 or 5W-40 synthetic blend, capacity around 5.5-7.5 liters depending on engine. Specific part numbers for filters (e.g., Mann-Filter W 940/4 or equivalent) and fluids are detailed in the manual.

🔧 Transmission

Transmission Options:

5-speed manual transmission (Getrag 260/5, Getrag 260/6 for M-Power).

Automatic Transmission:

4-speed automatic transmission (ZF 4HP22 for most models, ZF 4HP24 for higher torque engines).

Drivetrain Layout:

Rear-wheel drive (RWD).

Manual Fluid:

GL-4 or GL-5 gear oil (specific viscosity depends on BMW recommendation, often 75W-90 or 80W-90).

Automatic Fluid:

BMW ATF Dexron II or equivalent (e.g., Pentosin ATF 1100).

📐 Dimensions

Length:

Approx. 4717-4819 mm (sedan), 4747-4849 mm (touring).

Width:

Approx. 1751 mm.

Height:

Approx. 1410-1430 mm (sedan), 1440-1460 mm (touring).

Curb Weight:

Approx. 1500-1750 kg, depending on engine and equipment.

Gross Vehicle Weight Rating:

Varies by model, typically around 2000-2200 kg.

Trunk Volume:

Approx. 500-530 liters (sedan), significantly more for Touring model.

Wheelbase Length:

2760 mm.

Front Rear Track:

Front: ~1467 mm, Rear: ~1488 mm (varies slightly by model).

🛡️ Safety Features

Crash Test Results:

While official NHTSA/Euro NCAP ratings for this specific era are scarce in modern databases, the E34 was designed with a focus on occupant safety for its time, featuring a reinforced passenger cell and crumple zones.

ABS:

Standard on most models from 1990 onwards, optional on early models. The manual covers ABS diagnostics and repair.

Traction Control:

Optional on higher-spec models (ASC/ASC+T). Covered in the manual.

Airbags:

Driver airbag became standard mid-generation; passenger airbag was an option. Manual includes airbag system diagnostics.

Seatbelts:

Pre-tensioning front seatbelts on later models.

Chassis Design:

Advanced safety cage, impact-absorbing bumpers, side-impact protection beams.

💡 Technology Features

Audio System:

Factory cassette or CD player with optional premium sound systems (e.g., Harman Kardon). Manual details speaker replacement and head unit troubleshooting.

Climate Control:

Manual or automatic climate control systems with digital displays on higher trims. Manual covers HVAC system diagnosis and repair.

Cruise Control:

Standard or optional depending on trim. Manual covers its operation and troubleshooting.

On Board Computer:

Optional OBC providing fuel consumption, range, and basic vehicle status information. Manual explains its functions.

Diagnostic Interface:

OBD-I connector (14-pin round connector) typically located in the engine bay. Manual details diagnostic procedures and codes for this system.

🔧 Maintenance

Oil Change:

Typically every 10,000-15,000 km or annually, depending on driving conditions and oil quality. The manual provides specific recommendations based on BMW's 'Condition Based Service' system for later models or fixed intervals for earlier ones.

Spark Plugs:

Intervals vary by plug type (standard, platinum, iridium), typically 30,000-100,000 km. Manual specifies correct types and gaps.

Coolant Flush:

Recommended every 2-3 years or 40,000-60,000 km. Manual details the process and correct BMW coolant specification (e.g., G48). Specific BMW part number for coolant is typically 82-14-1-467-704.

Brake Fluid Change:

Every 2 years, regardless of mileage. Manual specifies DOT 4 fluid.

Power Steering Fluid:

BMW PSF-4 or Pentosin CHF 11 S for hydraulic systems.

Differential Fluid:

GL-5 gear oil, typically 75W-90 or 80W-90.

Brake Fluid:

DOT 4 (e.g., Ate Typ 200 or BMW part number 82-11-1-468-072).

Common Problems:

Water pump failure, radiator leaks, cooling fan clutch issues, vacuum hose degradation, ignition coil failures, VANOS solenoid issues (on M50 engines), ABS sensor failures, fuel injector clogging, door handle micro-switches failure, sunroof drain blockage.

Electrical Gremlins:

Common for this era due to age and wiring harness condition; manual is crucial for diagnosis.

📚 Vehicle History

Bmw Legacy:

BMW has a long-standing reputation for building driver-focused, well-engineered vehicles with a premium feel. The 5 Series is their core executive sedan line, established in the 1970s.

E34 Introduction:

The E34 generation succeeded the E28 and was produced from 1987 (for the 1988 model year in some markets) through 1996. It introduced significant advancements in design, technology, and powertrain options compared to its predecessor.

E34 Body Styles:

Initially launched as a sedan, the E34 also introduced the 'Touring' wagon variant (E34T) in 1991, significantly expanding its market appeal.

Manufacturing Locations:

Primarily Dingolfing, Germany, with some assembly in other locations depending on market.

Total Production:

Over 1.3 million units produced worldwide across all body styles and variants.

🏆 Awards & Recognition

Automotive Press Awards:

While specific awards for the E34 are not as widely publicized as modern vehicles, it consistently received high praise from automotive journalists for its driving dynamics, build quality, and refinement, often being cited as a benchmark in its class.

Performance Rankings:

Frequently lauded in performance comparisons for its potent engines (especially the inline-six and V8 options) and engaging handling characteristics.

Build Quality Endorsements:

BMW's reputation for engineering excellence and robust construction was well-established with the E34, contributing to its longevity and desirability.