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Yamaha VIRAGO 250 Digital Workshop Repair Manual 1989-2005

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🏷️ Basic Information Identification Make: Yamaha Model: Virago 250 Model Designation: XV250 Motorcycle Type: Cruiser Engine Configuration: V-Twin Engine Displacement: 249 cc Generation Generation Identifier: First Generation Codes Engine Code...
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类型: Motorcycle
厂商:
斯库: 261785
Yamaha VIRAGO 250 Digital Workshop Repair Manual 1989-2005
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Virago 250
Model Designation:
XV250
Motorcycle Type:
Cruiser
Engine Configuration:
V-Twin
Engine Displacement:
249 cc
Generation
Generation Identifier:
First Generation
Codes
Engine Code Typical:
3LW
👋 Introduction
Market Position
Target User:
DIY motorcycle enthusiasts, independent repair shops, and Yamaha owners.
Value Proposition:
Provides expert-level repair and maintenance guidance, enabling cost savings and extended vehicle lifespan.
Competitive Analysis
Comparison To Oem Manuals:
Offers equivalent detail to official Yamaha service manuals, often in a more accessible digital format.
Key Features
Accessibility:
Instant download and digital access across multiple devices.
Comprehensiveness:
Covers the entire lifecycle of motorcycle maintenance and repair for the specified period.
📋 Manual Details
Coverage Areas
Covered Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
Approximately 500+
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, disassembly, inspection, assembly, tuning, troubleshooting of carburetor, ignition system, valve train, cooling system (air-cooled specific details).
Transmission:
Clutch operation, gearbox disassembly and reassembly, gear shifting mechanisms, lubrication.
Fuel System:
Carburetor(s) identification, disassembly, cleaning, adjustment, fuel tank, fuel lines, fuel pump (if applicable).
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), ignition system (CDI, spark plugs), lighting, starting system, instrumentation.
Brakes:
Front and rear brake systems, disc/drum brake components, hydraulic system, brake fluid specifications, bleeding procedures.
Suspension:
Front fork assembly, fork oil type and quantity, rear shock absorbers, swingarm, linkage maintenance.
Chassis And Frame:
Frame inspection, steering head bearings, general chassis components, removal and installation of major parts.
Bodywork And Trim:
Fender removal and installation, seat, fuel tank removal and installation, cosmetic component care.
Procedures Included
Maintenance:
Routine service checks, oil changes, filter replacements, chain adjustment, tire pressure, spark plug replacement, brake pad inspection.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues, identification of fault causes.
Repair:
Step-by-step instructions for component repair and replacement across all covered systems.
Rebuild:
Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances.
Installation:
Guidance on installing aftermarket parts or specific OEM components.
Technical Depth
Depth Level:
Comprehensive, from basic user maintenance to full engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures, including electrical system tracing and engine performance analysis.
Specifications Detail:
Includes all necessary torque values, clearances, fluid types, capacities, and electrical resistance measurements.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Printability:
Printable for on-hand reference, typically high-resolution images.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, V-twin
Bore X Stroke:
54 mm x 54.5 mm
Valve Train:
SOHC, 2 valves per cylinder
Compression Ratio:
20.4:1 (Typical, subject to regional variation)
Performance
Horsepower Approximate:
Approx. 20-21 HP @ 7,500 RPM
Torque Approximate:
Approx. 18-19 Nm @ 6,000 RPM
Fuel System
Carburetor Type:
Mikuni VM22SS (Dual Carburetors)
Fuel Delivery:
Carbureted
Fuel Type:
Unleaded Gasoline
Lubrication
Oil Type Recommended:
Yamalube 4 (or equivalent API SG, SAE 20W-40)
Oil Capacity:
1.7 Liters (1.8 US qt) / 1.5 Liters (1.6 US qt) without filter change
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Final Drive:
Chain
Features
Gear Ratios:
Specific gear ratios detailed in manual for each gear.
Transmission Oil Type:
Yamalube 4 (or equivalent API SG, SAE 20W-40)
Transmission Oil Capacity:
0.8 Liters (0.85 US qt)
📐 Dimensions
Exterior
Overall Length:
2179 mm (85.8 in)
Overall Width:
810 mm (31.9 in)
Overall Height:
1100 mm (43.3 in)
Seat Height:
711 mm (28.0 in)
Wheelbase:
1480 mm (58.3 in)
Weights
Dry Weight:
139 kg (306.4 lbs)
Wet Weight:
148 kg (326.3 lbs)
Fuel Capacity:
8 Liters (2.1 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to all applicable national and international motorcycle safety standards.
Active Features
Brakes:
Front: Disc brake; Rear: Drum brake. Manual provides detailed inspection and servicing procedures.
Tires:
Front: 3.00-18; Rear: 120/90-16. Manual details tire inspection and replacement.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals. Electrical section covers troubleshooting and maintenance.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Classic Motorcycle - No infotainment system).
Driver Assistance
Driver Assistance Features:
N/A (Classic Motorcycle - No driver assistance features).
Connectivity
Connectivity Options:
N/A (Classic Motorcycle - No connectivity options).
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic advance.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km (2,000 miles) or 6 months.
Air Filter Cleaning:
Every 6,000 km (4,000 miles).
Spark Plug Replacement:
Every 10,000 km (6,000 miles).
Brake Fluid Replacement:
Every 2 years.
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-40
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Carburetor Performance:
Can be prone to clogging if fuel is left standing or is contaminated, requiring regular cleaning and synchronization.
Charging System:
Rectifier/regulator can sometimes fail, leading to battery charging issues.
Valve Adjustment:
Requires periodic adjustment to maintain optimal performance and prevent wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, established in 1955, renowned for musical instruments and powersports vehicles.
Model Evolution
Virago Lineage:
Part of the Virago line, known for its V-twin engines and classic cruiser styling. The XV250 was an entry-level model focused on accessibility and fuel economy.
Production
Production Period:
1988-2007 (globally, though this manual covers up to 2005).
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Market Perception:
Praised for its reliability, easy handling, and fuel efficiency, making it a popular choice for new riders and commuters.
Ratings
Customer Satisfaction:
Generally high customer satisfaction due to its robust engineering and low running costs.
Certifications
Certification Mention:
Manual adheres to best practices in automotive repair documentation standards.
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