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Cagiva Freccia 125 C10R C12R Anniversary 1989 89 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Cagiva Model: Freccia 125 C10R / C12R Anniversary Year: 1989 Codes Chassis Code: C10R, C12R 👋 Introduction Market Position Segment: Sportbike, 125cc class, performance-oriented for...
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Cagiva Freccia 125 C10R C12R Anniversary 1989 89 Service Repair Workshop ManualCagiva Freccia 125 C10R C12R Anniversary 1989 89 Service Repair Workshop ManualCagiva Freccia 125 C10R C12R Anniversary 1989 89 Service Repair Workshop ManualCagiva Freccia 125 C10R C12R Anniversary 1989 89 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Cagiva
Model:
Freccia 125 C10R / C12R Anniversary
Year:
1989
Codes
Chassis Code:
C10R, C12R
👋 Introduction
Market Position
Segment:
Sportbike, 125cc class, performance-oriented for its displacement.
Target Audience:
Enthusiasts of Italian motorcycles, owners of the Cagiva Freccia 125, mechanics specializing in vintage European bikes.
Competitive Analysis
Competitors 1989:
Yamaha TZR125, Aprilia AF1 125, Honda NSR125, Suzuki RG125, Kawasaki KR1-S (in terms of performance and styling).
Key Features
Styling:
Aggressive, race-inspired 'Cagiva Racing' bodywork, distinctive twin headlights.
Anniversary Edition:
The 'Anniversary' designation suggests special trim or livery, potentially commemorating a racing success or brand milestone.
Brand Heritage
Heritage:
Cagiva has a history rooted in motorsport, particularly in Grand Prix racing, which heavily influenced their road-going sports bikes like the Freccia.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF, based on common industry practice for older manuals)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, carburetor settings, lubrication system, cooling system, ignition system (CDI), starting system, exhaust system.
Transmission:
Gearbox disassembly and assembly, clutch operation and adjustment, shift mechanism, lubrication.
Chassis And Frame:
Frame inspection and repair, swingarm, rear suspension (monoshock), front suspension (telescopic forks, potentially inverted for Anniversary models).
Brakes:
Front and rear brake systems (likely disc brakes), hydraulic lines, calipers, master cylinders, bleeding procedures.
Electrical System:
Wiring diagrams, lighting, horn, battery, charging system (alternator), CDI ignition, troubleshooting electrical faults.
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank, fenders, graphics, and detailing for the Anniversary model.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, chain adjustment, spark plug replacement, brake pad inspection, coolant checks.
Troubleshooting:
Diagnostic charts for common starting, running, and electrical problems. Step-by-step fault finding guides.
Repair:
Detailed disassembly and reassembly procedures for all major components, including engine rebuilds, carburetor overhaul, suspension servicing, and brake system repairs.
Technical Specifications:
Torque specifications for critical fasteners, engine timings, component tolerances, fluid capacities, and electrical system data.
Technical Depth
Depth Level:
Comprehensive (covering routine maintenance to complete engine and chassis rebuilds). Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (assumed, common for digital workshop manuals)
Searchability:
Likely searchable text-based PDF, allowing for quick keyword searches.
Printability:
Printable, allowing users to print specific sections or the entire manual.
Print Quality
Image Resolution:
Good quality images and diagrams, essential for clarity in repair procedures.
Binding Type
Binding:
N/A (digital format)
Paper Type
Paper:
N/A (digital format)
Completeness
Coverage:
Likely a full workshop manual, not a condensed version, covering all aspects of service and repair.
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
124.6 cc
Bore X Stroke:
56 mm x 50.6 mm
Compression Ratio:
Typically around 7.0:1 to 7.5:1 (requires manual verification)
Performance
Horsepower:
Approx. 28-30 HP at the crankshaft (depending on market and specific tuning, actual power figures are crucial from the manual).
Torque:
Approx. 20-22 Nm (specific values from the manual are essential).
Fuel System
Carburetor:
Single Dell'Orto PHBH 28mm or similar (requires manual verification of exact model and jetting).
Fuel Type:
Unleaded gasoline (minimum 95 RON) and 2-stroke engine oil pre-mix (ratio specified in manual).
Ignition System
Type:
CDI (Capacitive Discharge Ignition)
Lubrication
System:
Premix or Autolube (automatic oil injection system; manual will detail operation and oil type).
Cooling System
Type:
Liquid-cooled
Starting System
Method:
Kick start
🔧 Transmission
Standard
Gearbox Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios are critical technical data found within the manual.
Final Drive:
Chain drive
Fluid Specifications
Transmission Oil:
Manual will specify SAE 10W/30 or 10W/40 motorcycle gear oil. Capacity is approximately 0.8 - 1.0 Liters.
📐 Dimensions
Exterior
Length:
Approx. 1970 mm (manual will provide exact measurement)
Width:
Approx. 700 mm (manual will provide exact measurement)
Height:
Approx. 1150 mm (manual will provide exact measurement)
Wheelbase:
Approx. 1340 mm (manual will provide exact measurement)
Weights
Dry Weight:
Approx. 130-135 kg (manual will specify exact dry weight)
Fuel Tank Capacity:
Approx. 13 Liters (including 2-3 Liter reserve, manual is definitive)
Wheels And Tires
Front Tire Size:
100/80-17 (manual will confirm, potentially 110/70-17 for Anniversary)
Rear Tire Size:
120/80-17 (manual will confirm, potentially 130/70-17 for Anniversary)
Wheel Type:
Cast alloy wheels
Wheel Bolt Pattern:
N/A (typical for motorcycles, wheels attach via axle nuts)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle safety is primarily driver-dependent and component-focused, not typically rated by agencies like NHTSA/Euro NCAP for this era).
Active Features
Brakes:
Hydraulic disc brakes front and rear for enhanced stopping power compared to drum brakes.
Suspension:
Sport-tuned suspension, likely with adjustable preload on the rear monoshock, contributing to stability.
Passive Features
Lighting:
Twin headlights for improved visibility at night.
Frame Construction:
Steel trellis or perimeter frame providing rigidity and stability.
💡 Technology Features
Infotainment
Features:
Basic instrumentation typical for a 1989 125cc sportbike: speedometer, tachometer, odometer, neutral indicator, oil/temp warning lights. No advanced infotainment systems.
Driver Assistance
Features:
None. Rider aids like ABS or traction control were not present on this class of motorcycle in 1989.
Connectivity
Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 - 5,000 km or annually. (Manual will provide precise interval and oil type).
Spark Plug Replacement:
Every 5,000 - 8,000 km. (Manual will specify recommended plug type and gap).
Air Filter Cleaning:
Every 3,000 km or as needed based on conditions. (Manual will detail cleaning/replacement).
Chain Adjustment:
Regularly, every 500-1000 km. (Manual provides specific slack measurement).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant. (Manual will specify mixture ratio and capacity).
Brake Fluid Type:
DOT 4 hydraulic brake fluid. (Manual will confirm and specify change interval).
2 Stroke Oil Type:
High-quality 2-stroke motorcycle oil (e.g., JASO FD or higher) if autolube system is present. Manual will specify brand recommendations and mix ratio if premix is used.
Known Issues
Carburetor:
Dell'Orto carburetors can be sensitive to dirt and require precise jetting. Diaphragm wear is also a common issue.
Engine Seals:
Leaking crank seals are a known potential issue on older 2-strokes, leading to poor running or starting problems.
Electrical:
Corrosion in connectors and CDI unit issues can occur due to age and environmental exposure.
Suspension Seals:
Fork seals and rear shock seals can degrade over time, leading to fluid leaks.
📚 Vehicle History
Brand Heritage
Founding:
Cagiva was founded in 1978 by Giovanni Castiglioni, inheriting Ducati's production facilities.
Motorsport Influence:
Strong ties to Grand Prix racing, including involvement with legendary riders and teams, which directly inspired models like the Freccia.
Model Evolution
Freccia Lineup:
The Freccia 125 was part of Cagiva's successful range of small-displacement, performance-oriented 2-stroke sportbikes, which also included models like the Mito.
C10R Vs C12R:
The C10R was the initial iteration, with the C12R representing an evolution, potentially with minor engine upgrades, chassis refinements, or styling tweaks. The 'Anniversary' likely denotes a specific year or special edition of the C12R.
Production
Manufacturing Location:
Varese, Italy
Production Period:
The Freccia 125 series was produced from the mid-1980s through the early 1990s.
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
The Freccia, particularly its later iterations and the closely related Mito, was generally well-regarded by motorcycle press for its styling, handling, and spirited performance within the 125cc class. Specific awards would need historical research, but it was considered a top contender.
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