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BMW 740i 740iL 1989 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 740i / 740iL Year: 1989 Codes Chassis Code: E32 👋 Introduction Market Position Market Position: Flagship luxury sedan, competing with Mercedes-Benz S-Class and...
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BMW 740i 740iL 1989 Factory Service Repair ManualBMW 740i 740iL 1989 Factory Service Repair ManualBMW 740i 740iL 1989 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
740i / 740iL
Year:
1989
Codes
Chassis Code:
E32
👋 Introduction
Market Position
Market Position:
Flagship luxury sedan, competing with Mercedes-Benz S-Class and Lexus LS.
Competitive Analysis
Key Competitors:
Mercedes-Benz W126/W140 S-Class, Lexus LS 400, Jaguar XJ, Cadillac DeVille.
Key Features
Luxury Features:
Advanced technology for its time, refined ride quality, powerful V8 engines, extensive standard equipment.
Performance Focus:
Emphasis on smooth, powerful acceleration and high-speed cruising.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair for all systems.
Page Count
Page Count:
Hundreds of pages (specific count not provided, typical for factory manuals of this era).
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
M60 V8 engine diagnostics, repair, overhaul, timing, lubrication, cooling, fuel injection (DME), emissions control.
Transmission Systems:
Automatic transmission (e.g., 5HP30) diagnostics, repair, fluid specifications, control systems.
Electrical Systems:
Complete wiring diagrams, EML (Engine Management Light), ABS (Anti-lock Braking System), ASC (Automatic Stability Control), SRS (Supplemental Restraint System/Airbag), instrument cluster, lighting, power accessories, body control modules.
Suspension Steering:
Front and rear suspension repair, shock absorbers, springs, bushings, steering rack, power steering system.
Brake Systems:
Front and rear brake components, ABS diagnostics and repair, brake fluid specifications.
Body Chassis:
Body panel removal and installation, door mechanisms, window regulators, seals, chassis components, torque specifications.
HVAC Climate Control:
Air conditioning system, heater core, blower motor, climate control module diagnostics and repair.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter replacement, fuel injection system troubleshooting.
Exhaust System:
Exhaust manifold, catalytic converter, muffler replacement and repair.
Procedures Included
Maintenance:
Routine maintenance procedures, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs.
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures for all major systems, fault code interpretation, troubleshooting common problems.
Repair Rebuild:
Detailed repair instructions for components and systems, including engine overhaul, transmission service, suspension replacement, brake caliper rebuild.
Wiring Diagrams:
Comprehensive and detailed electrical schematics for all circuits.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Technical Depth
Depth:
Comprehensive (covers basic maintenance to full engine/transmission rebuilds and advanced diagnostics).
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M60B40
Engine Type:
4.0L V8 (32-valve)
Displacement:
3982 cc
Performance
Horsepower:
282 hp @ 5800 rpm (approx.)
Torque:
295 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic M3.3 DME (Digital Engine Electronics) with multi-point fuel injection.
Cooling System
Coolant Type:
BMW Antifreeze/Coolant (typically blue or green ethylene glycol based)
Lubrication System
Oil Capacity:
Approximately 6.5 liters (6.9 US quarts) with filter change.
Recommended Oil Viscosity:
SAE 5W-30 or 5W-40 (API SG or higher)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transmission (e.g., ZF 4HP22 EH for early E32, potentially 5HP30 for later models or specific markets).
Optional
Manual Transmission:
Not typically offered on 740i/iL models in this year; primarily automatic.
Features
Transmission Control:
Electronic control with sport/economy modes (S/E).
Fluid Specifications
Transmission Fluid Type:
Dexron III or equivalent (consult manual for exact BMW specification).
Fluid Capacity
Transmission Fluid Capacity:
Approximately 7-9 liters (7.4-9.5 US quarts) for a complete fill (check dipstick/fill plug).
📐 Dimensions
Exterior
Wheelbase 740I:
2,830 mm (111.4 in)
Wheelbase 740Il:
3,070 mm (120.9 in)
Length 740I:
4,970 mm (195.7 in)
Length 740Il:
5,224 mm (205.7 in)
Weights
Curb Weight 740I:
Approx. 1,770 kg (3,902 lbs)
Curb Weight 740Il:
Approx. 1,850 kg (4,079 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
No specific NHTSA/Euro NCAP ratings for this era's specific models. Designed to meet early safety standards.
Active Features
Traction Control:
Optional ASC (Automatic Stability Control) available on some models.
Braking System:
Four-wheel disc brakes with ABS (Anti-lock Braking System).
Passive Features
Airbags:
Driver's side airbag standard, passenger airbag optional or standard depending on market and build date.
Seatbelts:
Pretensioners for front seat belts.
💡 Technology Features
Infotainment
Radio System:
BMW Professional RDS or similar audio system, often with cassette player and CD changer option.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Telecommunications:
Optional car phone or early cellular integration available on some models.
Comfort Features
Climate Control:
Dual-zone automatic climate control.
Seat Adjustment:
12-way power adjustable front seats with memory function for driver's seat.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 miles or 12-24 months (depending on driving conditions and oil used; consult manual).
Transmission Service Interval:
Fluid and filter change typically every 50,000-100,000 miles (recommendation varies, check manual for specific conditions).
Spark Plug Replacement:
M60 V8 plugs typically replaced around 60,000-100,000 miles (e.g., NGK BKR6EK or equivalent).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Brake Fluid:
DOT 4 synthetic brake fluid.
Power Steering Fluid:
BMW Power Steering Fluid (e.g., Pentosin CHF 11S or equivalent).
Known Issues
Cooling System:
Plastic coolant expansion tank can become brittle and crack; water pump seals can leak.
Engine Management:
V8 engines can suffer from head gasket leaks, VANOS system issues (though VANOS was introduced later on M60B40), and DME sensor failures.
Electrical Gremlins:
Common for older BMWs; issues with window regulators, central locking, dashboard pixels, and various sensors.
Suspension:
Worn control arm bushings, strut mounts, and rear subframe bushings can lead to a less precise ride.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
BMW's 'Ultimate Driving Machine' ethos, focused on performance, luxury, and engineering.
Model Evolution
E32 Introduction:
The E32 generation of the 7 Series was introduced in 1986, succeeding the E23. The 740i model, featuring the new M60 V8 engine, was launched for the 1993 model year in the US market, but the European market received earlier V8 models (like the 730i and 740i with M60) earlier. This manual specifically refers to a 1989 model, which would typically be equipped with a V12 (750iL) or a 6-cylinder engine (730i, 735i), not a 740i. *Correction: The product listing might be misrepresenting the 1989 model year for the 740i, as the M60 V8 was introduced later. However, this manual is being presented for that year.*
Production
E32 Production Years:
1986–1994
E32 Generation Significance:
Introduced significant technological advancements, including more advanced engine management and chassis electronics compared to its predecessor.
🏆 Awards & Recognition
Recognitions
Performance Awards:
The E32 generation generally received positive reviews for its refined engineering and comfort, though specific model awards for the 740i in 1989 are unlikely as it wasn't broadly released then. Generally lauded for its handling and build quality.
Ratings
Reliability Perception:
While known for robust mechanicals, specific electronic components and older plastic/rubber parts can require attention, impacting long-term reliability if not maintained.
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