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Mazda RX-7 1989 1.3L 160 hp (119 kW) S5 Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1989 Generation: FC (Second Generation) Chassis Code: FC3S Engine Code: 13B Engine Type: Rotary (Wankel) Aspiration: Naturally Aspirated Codes Engine Designation:...
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厂商:
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Mazda RX-7 1989 1.3L 160 hp (119 kW) S5 Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Year:
1989
Generation:
FC (Second Generation)
Chassis Code:
FC3S
Engine Code:
13B
Engine Type:
Rotary (Wankel)
Aspiration:
Naturally Aspirated
Codes
Engine Designation:
13B-EGI (Electronic Gasoline Injection)
👋 Introduction
Market Position
Positioning:
Performance-oriented sports coupe, renowned for its unique rotary engine and balanced chassis.
Competitive Analysis
Competitors:
Toyota Supra (Mk3), Nissan 300ZX (Z32), Porsche 944, Chevrolet Camaro/Pontiac Firebird
Key Features
Engine Technology:
Unique 13B rotary engine, known for its smooth operation, high RPM capability, and compact size.
Chassis Design:
Well-balanced chassis, rear-wheel drive, often praised for its handling characteristics.
Design:
Sleek, aerodynamic styling characteristic of 1980s sports cars.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official factory service and repair manual
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management (EGI), rotary specific systems, fuel system, cooling system, lubrication system, exhaust system
Drivetrain:
Clutch, transmission (manual & automatic), driveshafts, differential, axles
Chassis:
Suspension (front & rear), steering system, brakes (hydraulic, parking brake)
Electrical:
Ignition system, starting system, charging system, lighting, instrumentation, power accessories, wiring diagrams
Body:
Body panels, doors, windows, interior trim, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspection points
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-I)
Repair:
Component removal and installation, disassembly and reassembly, seal replacement, component overhaul
Specifications:
Torque specifications, clearances, tolerances, electrical specifications, diagnostic parameters
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds and electrical system troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically, depending on PDF creation)
Print Quality
Printability:
Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
1.3L (654cc x 2 rotors)
Engine Code:
13B
Rotor Design:
Dual rotor
Engine Configuration:
Rotary (Wankel)
Performance
Horsepower:
160 hp (119 kW) @ 6500 RPM
Torque:
150 lb-ft (203 Nm) @ 3500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EGI)
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Type:
Water-cooled
Lubrication System
Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for exact specification)
Rotary Specifics
Apex Seals:
Critical component for compression and sealing
Oil Metering System:
Injects oil into the combustion chamber for lubrication of apex and side seals
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulic, Single Dry Plate
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 (verify with manual for specific grade)
Transmission Fluid Automatic:
Dexron II or equivalent (verify with manual)
📐 Dimensions
Exterior
Length:
4370 mm (172.0 in)
Width:
1700 mm (66.9 in)
Height:
1265 mm (49.8 in)
Wheelbase:
2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1280-1350 kg (2822-2976 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official modern crash test data available for this era, but generally considered safe for its time.
Active Features
Brakes:
Front: Ventilated Discs; Rear: Solid Discs (ABS optional on some models)
Steering:
Power assisted rack and pinion
Passive Features
Seat Belts:
3-point retractable seatbelts
Airbags:
Driver airbag typically standard for this year.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo with amplifier, typically with graphic equalizer.
Climate Control:
Manual or automatic climate control (depending on trim level).
Driver Assistance
ABS:
Anti-lock Braking System was an optional feature on some 1989 models.
Cruise Control:
Standard on most models.
Connectivity
OBD System:
OBD-I (On-Board Diagnostics, First Generation) with limited diagnostic codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), using high-quality synthetic oil recommended for rotary engines.
Spark Plug Replacement:
Refer to manual for specific intervals, typically around 30,000 miles, using specific platinum or iridium plugs.
Coolant Flush:
Every 24,000 miles or 24 months.
Fluid Specifications
Engine Oil Capacity:
Approx. 5.0 - 5.5 Liters (with filter change) - Always confirm in manual.
Coolant Capacity:
Approx. 7.5 Liters (verify in manual).
Brake Fluid:
DOT 3 or DOT 4 (confirm with manual)
Known Issues
Apex Seal Wear:
A common concern for rotary engines, exacerbated by poor maintenance or improper driving habits. Symptoms include low compression, rough idle, and difficulty starting.
Oil Consumption:
Rotary engines inherently consume oil, but excessive consumption can indicate seal wear or issues with the oil metering system.
Cooling System:
Overheating can be an issue due to the compact design and heat generated by the rotary. Regular maintenance of the radiator, hoses, and coolant is crucial.
Carbon Buildup:
Can occur in the combustion chambers, particularly with short-trip driving. Periodic high-RPM driving or specific cleaning procedures can mitigate this.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda has a long and storied history with the rotary engine, dating back to the Cosmo series. The RX-7 is the pinnacle of their rotary sports car development.
Model Evolution
Rx-7 Generations:
SA/FB (1978–1985), FC3S (1985–1992), FD3S (1992–2002)
Fc3S Development:
The FC generation, launched in 1985, was a significant departure from the FB, adopting a more modern, aerodynamic design and increased focus on handling and technology. This 1989 model is part of the 'Series 5' update, which brought minor styling revisions and performance enhancements.
Production
Manufacturing Location:
Japan
Production Years:
FC generation: 1985-1992
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its handling, performance, and unique rotary engine character.
Enthusiast Recognition:
Remains a highly sought-after classic and enthusiast car, celebrated for its driving dynamics and iconic status.
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