Mercedes 560sl 1989 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560SL Model Code: R107 Year: 1989 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer / Sports Convertible Competitive Analysis Key Competitors: Jaguar...

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标签: 1989 560sl Car Cars Mercedes Misc

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

560SL

Model Code:

Year:

👋 Introduction

Market Position

Vehicle Segment:

Luxury Grand Tourer / Sports Convertible

Competitive Analysis

Key Competitors:

Jaguar XJS, BMW 8 Series (E31), Porsche 911 (964)

Key Features

Vehicle Highlights:

Iconic design, robust engineering, powerful V8 engine, premium interior, exceptional build quality

Manual Value Proposition:

Empowers owners and technicians with in-depth knowledge for effective maintenance and repair, saving time and money.

📋 Manual Details

Coverage Areas

Documentation Type:

Service and Repair Manual

Page Count

Estimated Pages:

Manual Type

Manual Classification:

Comprehensive Workshop Manual

Intended Audience:

Professional Technicians and Enthusiast Owners

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnosis, timing, cooling system, lubrication system, fuel injection (Bosch KE-Jetronic)

Engine Electrical:

Ignition system, starting system, charging system, engine control unit (ECU) diagnostics, sensor testing

Transmission Automatic:

4-speed automatic (4G-TRONIC) diagnosis, repair, fluid service, shift control

Brakes:

Hydraulic system, ABS (Anti-lock Braking System) diagnosis and repair, caliper service, rotor replacement, fluid flush

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications

Steering:

Power steering system diagnosis and repair, steering linkage, steering box

Climate Control:

Air conditioning system servicing, heater core replacement, climate control module diagnosis

Electrical Systems:

Lighting, instrumentation, power windows, power seats, central locking, convertible top mechanism

Body And Chassis:

Body panel removal and installation, door mechanisms, trim components, convertible top frame

Instrument Panel:

Diagnosis and repair of gauges, warning lamps, and associated wiring.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, belt inspection, fluid level checks

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults

Component Replacement:

Step-by-step instructions for replacing major and minor components

Rebuild Procedures:

Detailed instructions for engine and transmission overhauls

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Diagnostic Charts:

Flowcharts and tables for pinpointing faults

Torque Specifications:

Detailed torque values for all critical fasteners.

Diagnostic Trouble Codes:

Includes procedures for interpreting diagnostic codes from the engine control unit.

Emissions Control:

Information on emission control systems and testing procedures.

Technical Depth

Depth Of Coverage:

Advanced diagnostics, complete mechanical and electrical repair, system overhauls

Diagnostic Tools Required:

Specifies necessary tools, including specialized Mercedes-Benz diagnostic equipment for certain tasks.

Special Tools:

Details on specialized tools required for specific diagnostic and repair procedures.

📊 Manual Specifications

File Format

Digital Format Details:

Searchable PDF, bookmark functionality, high-resolution images

Print Quality

Print Quality Description:

N/A (Digital)

Binding Type

Binding Description:

N/A (Digital)

Paper Type

Paper Type Description:

N/A (Digital)

Completeness

Manual Scope:

Covers all aspects of the vehicle from routine maintenance to complete drivetrain and chassis overhaul.

Searchability

Text Searchability:

High (typical for professionally produced PDFs)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

V8 SOHC

Displacement:

5.6 Liters (5549 cc)

Bore X Stroke:

94.5 mm x 98.5 mm

Compression Ratio:

9.0:1

Fuel Delivery:

Bosch KE-Jetronic Electronic Fuel Injection with Lambda Control

Performance

Horsepower Net:

227 hp @ 4750 RPM (USA Market)

Torque Net:

320 lb-ft @ 3250 RPM (USA Market)

Acceleration 0 60 Mph:

Approx. 7.5 - 8.0 seconds

Fuel System

Fuel Type:

Unleaded Premium Gasoline (91 Octane or higher)

Fuel Tank Capacity:

90 Liters (23.8 US Gallons)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (4G-TRONIC)

Optional

Optional Transmission:

N/A (All 560SL models featured the 4G-TRONIC)

Features

Transmission Fluid Type:

MB 236.1 (e.g., Pentosin ATF 1)

Transmission Fluid Capacity:

Approx. 8 Liters (pan removal and fill)

📐 Dimensions

Exterior

Length:

4576 mm (180.2 in)

Width:

1790 mm (70.5 in)

Height:

1303 mm (51.3 in)

Wheelbase:

2450 mm (96.5 in)

Front Track:

1472 mm (57.9 in)

Rear Track:

1448 mm (57.0 in)

Ground Clearance:

Approx. 140 mm (5.5 in)

Wheel Base:

2450 mm (96.5 in)

Weights

Curb Weight:

1780 kg (3924 lbs)

Gross Vehicle Weight:

2160 kg (4762 lbs)

Front Axle Load Capacity:

990 kg (2182 lbs)

Rear Axle Load Capacity:

1170 kg (2580 lbs)

🛡️ Safety Features

Ratings

NHTSA Rating:

Not directly rated by modern NHTSA standards, but known for robust construction.

Active Features

Standard Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver and Passenger Airbags (standard for 1989)

Rollover Protection:

Reinforced A-pillars and integrated roll bar behind seats.

Seatbelts:

3-point front seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Optional AM/FM/Cassette stereo system, often with upgraded speakers.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Connectivity

Antenna System:

Power-operated antenna for radio reception.

Interior Features

Climate Control Type:

Automatic Climate Control (optional on some earlier models, standard on 560SL)

Seat Adjustment:

Power-adjustable front seats with memory function (driver's side).

Convertible Top:

Fully automatic hydraulic convertible top with hardtop option.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or 12 months, whichever comes first.

Major Service Interval:

Consult manual for specific mileage intervals for spark plugs, fuel filter, air filter, and transmission service (typically 30,000-50,000 miles).

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 15W-40 or 15W-50 (depending on climate). Refer to manual for exact MB specifications.

Engine Oil Capacity:

8.5 Liters (9.0 US Quarts) with filter

Coolant Type:

Mercedes-Benz Spec 325.0 (Ethylene Glycol based antifreeze)

Power Steering Fluid:

MB Spec 236.3 (e.g., Pentosin CHF 11S)

Brake Fluid:

DOT 3 or DOT 4

Differential Fluid Type:

MB Spec 235.7 (or equivalent GL-5)

Differential Fluid Capacity:

Approx. 1.25 Liters

Known Issues

Common Wear Items:

Subframe mounts, engine/transmission mounts, vacuum hoses (degradation), fuel accumulator, idle control valve, window regulators, convertible top hydraulic lines.

Bossh Ke Jetronic Nuances:

Sensitivity to air leaks, fuel distributor issues, frequency valve failures, and sensor degradation can affect performance and idle.

Climate Control Challenges:

Ageing seals, refrigerant leaks, and control module issues can impact AC performance.

📚 Vehicle History

Brand Heritage

Mercedes Benz Legacy:

Renowned for engineering excellence, luxury, and durability since its inception.

Model Evolution

R107 Generation:

The R107 platform was Mercedes-Benz's flagship roadster, produced from 1971 to 1989. The 560SL represents the final and most powerful iteration.

560Sl Introduction Year:

1986 (introduced in US market as an upgrade over the 500SL)

Production

Production Years 560Sl:

1986-1989

Manufacturing Location:

Sindelfingen, West Germany

🏆 Awards & Recognition

Recognitions

Automotive Press Reviews:

Consistently praised for its refined driving experience, build quality, and timeless design by automotive journalists of its era.

Ratings

Reliability Perception:

Generally considered a highly reliable vehicle with proper maintenance, often cited as a 'buy it for life' car.