Model Designation:
XT600 (often referred to as XT600E for later models with electric start, but the manual covers the core XT600 platform)
Primary Engine Type:
Four-stroke, Single-cylinder, SOHC, 4-valve
Engine Cooling:
Air-cooled
Covered Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996
Chassis Codes:
Commonly 3TB, 4PT, 4PU (specific variations may exist across model years and regional markets, which the manual would detail)
Bike Category:
Dual-sport / Enduro motorcycle, known for its versatility and reliability.
Target Audience:
Riders seeking a capable off-road machine with street legality, and owners who perform their own maintenance and repairs.
Competitors Of Era:
Honda XR series, Kawasaki KLR series, Suzuki DR series.
Vehicle Strengths:
Robust single-cylinder engine, long-travel suspension, durable construction, good off-road capability for its class.
Manual Value Proposition:
Essential resource for maintaining the longevity and performance of the XT600, reducing reliance on costly dealership services.
Product Name:
Yamaha XT 600 1990 1991 1992 1993 1994 1995 1996 Service Repair Workshop Manual
Product Description Excerpt:
Original Yamaha XT 600 1990-1996 Service Repair Workshop Manual Download! This original Yamaha XT 600 1990 1991 1992 1993 1994 1995 1996 motorcycle manual is a detailed file and it is illustrated with clear step-by-step instructions.
Estimated Page Count:
Typically 300-500 pages for a comprehensive service manual of this era (actual count not specified in product info, but expected for full coverage)
Manual Type:
Service Repair Workshop Manual
Language:
Likely English (standard for Yamaha service manuals globally, but regional variations exist)
Format:
Downloadable File (typically PDF)
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Fuel System:
Carburetor (Mikuni BST series) tuning, cleaning, rebuilding, and jetting specifications.
Ignition System:
CDI unit, ignition timing, spark plug selection and gap, troubleshooting.
Transmission:
Clutch operation and adjustment, gearbox inspection, maintenance, and potential repair.
Suspension Front:
Front fork (telescopic) maintenance, oil changes, seal replacement, and spring specifications.
Suspension Rear:
Monocross rear suspension system, shock absorber maintenance, linkage lubrication, and adjustment.
Braking System:
Front and rear brake system maintenance, including hydraulic disc brake caliper service, pad replacement, bleeding procedures, and drum brake maintenance (if applicable to specific sub-models).
Electrical System:
Wiring diagrams, battery maintenance, charging system (alternator/stator), lighting, instrumentation, and starter system.
Cooling System:
Air-cooled engine specific, detailing airflow and heat dissipation considerations.
Frame And Bodywork:
Frame inspection, mounting hardware, seat, fenders, fuel tank removal and installation.
Wheels And Tires:
Wheel bearing maintenance, spoke tensioning, tire pressure recommendations, and replacement.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, air filter cleaning/replacement, spark plug checks.
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues.
Component Rebuild:
Detailed instructions for rebuilding major components like carburetors, brake calipers, and potentially engine internals.
Specifications Tables:
Comprehensive tables of torque values, clearances, fluid capacities, and electrical resistance values.
Wiring Diagrams:
Detailed and clearly labeled electrical schematics for accurate troubleshooting and repair.
Depth Of Coverage:
Comprehensive: From basic rider maintenance to in-depth engine, transmission, and electrical system repairs.
Diagnostic Capabilities:
Provides guidance on identifying symptoms and tracing faults to their root causes.
Rebuild Instructions:
Detailed, step-by-step instructions suitable for rebuilding major assemblies.
Digital Format:
PDF (Portable Document Format), enabling easy viewing, searching, and printing.
Image Resolution:
High resolution, ensuring clarity of diagrams, illustrations, and text.
Searchability:
Likely includes searchable text (OCR applied to scanned documents) for quick information retrieval.
Binding Type For Printed:
N/A (Downloadable File)
Paper Type For Printed:
N/A (Downloadable File)
Engine Displacement:
Approx. 595 cc (exact figures may vary slightly by sub-model)
Bore X Stroke:
Approx. 95.0 mm x 81.6 mm (standard specification)
Compression Ratio:
Typically around 8.4:1 to 9.1:1 (depending on model year and variant)
Valve Train:
SOHC, 4 valves per cylinder
Engine Oil Type:
Yamalube (or equivalent) SAE 10W-30 or 20W-40 API SE or SF classification (manual will specify exact recommendation).
Horsepower:
Approximately 40-45 HP (at crankshaft, depending on model year and tuning)
Torque:
Approximately 4.5 - 5.0 kgf-m (at crankshaft, depending on model year)
Carburetor Model:
Mikuni BST34 or similar (single CV carburetor)
Fuel Type:
Unleaded gasoline, 87 octane or higher (RON+MON)/2 recommended.
Fuel Tank Capacity:
Approximately 13 Liters (3.4 US gallons)
Transmission Type:
Constant mesh, 5-speed sequential
Clutch Type:
Wet, multiple disc, cable operated
Transmission Oil Type:
Yamaha Gear Oil (or equivalent) SAE 80W API GL-4 (manual will confirm)
Transmission Oil Capacity:
Approx. 0.7 Liters (manual will specify exact quantity)
Safety Ratings:
N/A (Motorcycle safety is primarily based on rider skill and adherence to road laws; no standardized crash test ratings like cars.)
Braking System:
Front: Hydraulic disc, Rear: Drum (some later models may have rear disc). Manual details maintenance and adjustment.
Lighting System:
Headlight, taillight, brake light, turn signals (as per regulations).
Frame Construction:
Steel frame providing structural integrity.
Engine Guard Provisions:
Often has mounting points for aftermarket engine guards (not factory standard on all models).
Infotainment System:
N/A (This era of motorcycle did not feature electronic infotainment systems.)
Driver Assistance Features:
N/A (No electronic rider aids or driver assistance systems were present.)
Connectivity Features:
N/A (No connectivity features like Bluetooth or smartphone integration.)
Instrument Cluster:
Analog speedometer, tachometer, odometer, trip meter, neutral indicator, and warning lights (oil, high beam).
Oil Change Interval:
Every 3,000 km (1,860 miles) or 6 months, whichever comes first (typical recommendation, consult manual for exact figures).
Air Filter Cleaning:
Every 3,000 km (1,860 miles) or 6 months (more frequently in dusty conditions).
Spark Plug Check:
Every 3,000 km (1,860 miles).
Valve Clearance Check:
Every 10,000 km (6,200 miles) or 12 months.
Brake Fluid Change:
Every 2 years or as needed based on inspection.
Engine Oil Specification:
Yamalube 4 (or equivalent) 10W-30 or 20W-40 API SE or SF classification. Manual specifies exact viscosity based on ambient temperature.
Brake Fluid Specification:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Fork Oil Specification:
Yamaha Fork Oil G-10 or equivalent SAE 10W (manual will detail quantity and level).
Common Wear Items:
Clutch plates, fork seals, wheel bearings, swingarm bushings, and carburetor diaphragm can be common wear items over time.
Carburetor Issues:
Mikuni BST carburetors can be prone to sticky slides or pilot jet clogging if not maintained, affecting idle and low-speed performance.
Electrical Connections:
Corrosion in electrical connectors, particularly for models used in wet or off-road conditions, can lead to intermittent faults.
Suspension Leaks:
Front fork seals can degrade over time, leading to oil leaks.
Yamaha Legacy:
Yamaha has a long history in motorcycle manufacturing, particularly with off-road and dual-sport models, building on successes from the XT500 and TT series.
Xt600 Lineage:
The XT600 was a popular successor to the legendary XT500, evolving from kick-start only models to the introduction of electric start (XT600E) in later iterations, offering increased user-friendliness. The 1990-1996 era represents a mature stage of this model's development.
Manufacturing Location:
Primarily Japan
Production Period For This Manual:
1990-1996
