BMW 518i Complete Workshop Service Repair Manual 1990 1991

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Variant: 518i Generation Code: E34 Codes Engine Code Range: M40B18 👋 Introduction Market Position Segment: Executive Sedan Positioning: Entry-level executive sedan...

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标签: 1990 1991 518i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series

Variant:

Generation Code:

Codes

Engine Code Range:

M40B18

👋 Introduction

Market Position

Segment:

Executive Sedan

Positioning:

Entry-level executive sedan within BMW's E34 generation, offering a balance of performance, comfort, and luxury.

Competitive Analysis

Key Competitors:

Mercedes-Benz W124 E-Class, Audi 100/200, Volvo 700/900 Series, Jaguar XJ

Key Features

Design Philosophy:

Classic BMW design cues, aerodynamic efficiency, driver-focused cockpit.

Powertrain:

Smooth inline-four cylinder engine, RWD architecture.

Suspension:

Renowned BMW multi-link rear suspension for superior handling and ride comfort.

Interior:

High-quality materials, ergonomic controls, spacious cabin for its class.

📋 Manual Details

Coverage Areas

Production Years:

1990, 1991

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full coverage: engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling

Fuel System:

Fuel injection (Bosch Motronic), fuel pump, lines, injectors, evaporative emissions control

Ignition System:

Ignition coils, spark plugs, distributor (if applicable), electronic control module (ECM) integration

Transmission Manual:

Complete overhaul, clutch assembly, gearbox internals, shifter mechanism

Transmission Automatic:

Overhaul procedures, valve body, torque converter, electronic control

Drivetrain:

Driveshafts, universal joints, rear axle assembly, differential

Suspension:

Front struts, rear multi-link, control arms, springs, shock absorbers, anti-roll bars

Steering:

Power steering system, steering rack, steering column, steering wheel assembly

Brakes:

Hydraulic system, ABS (Anti-lock Braking System) components, brake discs, pads, calipers, lines, master cylinder

Electrical System:

Battery, alternator, starter motor, lighting systems, wiring diagrams, fuses, relays, starter system

Body And Chassis:

Body panels, doors, hood, trunk, glass, seals, chassis components, corrosion protection

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system operation, components, refrigerant, diagnostics

Interior:

Dashboard, seats, trim, upholstery, interior lighting, sound deadening

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, fluid top-offs, tire rotations

Troubleshooting:

Diagnostic charts, symptom-based problem solving, error code interpretation

Repair And Rebuild:

Detailed step-by-step instructions for component removal, installation, and overhaul

Diagnostics:

Electrical system diagnostics, engine performance testing, ABS system troubleshooting

Specifications And Tolerances:

Torque specifications, clearances, alignment data, wear limits

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Technical Depth

Depth:

Full workshop level: from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Yes (typically)

Print Quality

Resolution:

High-resolution, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Name:

M40B18

Engine Type:

Inline 4-cylinder, DOHC

Displacement:

1.8 Liters (1796 cc)

Performance

Horsepower:

113 hp @ 5500 rpm

Torque:

164 Nm (121 lb-ft) @ 4250 rpm

Fuel System

Injection System:

Bosch Motronic Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Premium recommended)

Cooling System

Coolant Type:

BMW Blue Coolant (G48 or equivalent)

Lubrication

Oil Type Recommendation:

SAE 5W-30 or 10W-40 (API SG or higher)

Engine Management

Bosch Motronic M1.3

🔧 Transmission

Standard

Type:

Getrag 260 5-speed Manual Transmission

Optional

Type:

ZF 4HP22 4-speed Automatic Transmission

Features

Clutch:

Hydraulically actuated single dry plate clutch

Fluid Manual

Fluid Type:

Dexron III (or equivalent ATF)

Fluid Automatic

Fluid Type:

Dexron III (or equivalent ATF)

Rear Axle Ratio

Ratio:

Typically 3.45:1 (manual), 3.15:1 (automatic) - check VIN

📐 Dimensions

Exterior

Length:

4734 mm (186.4 in)

Width:

1751 mm (68.9 in)

Height:

1412 mm (55.6 in)

Wheelbase:

2799 mm (110.2 in)

Weights

Curb Weight Manual:

Approx. 1450 kg (3197 lbs)

Curb Weight Automatic:

Approx. 1490 kg (3285 lbs)

Gross Vehicle Weight:

Approx. 1950 kg (4299 lbs)

🛡️ Safety Features

Ratings

Crash Test Era:

Pre-modern era (limited standardized testing)

Active Features

Anti-lock Braking System (ABS) standard on most models.

Traction Control:

ASC (Automatic Stability Control) available as an option on some models.

Passive Features

Airbags:

Driver's side airbag optional/standard depending on market and build date.

Seatbelts:

3-point inertia-reel seatbelts front and rear.

Body Structure:

Reinforced safety cage, energy-absorbing crumple zones.

💡 Technology Features

Infotainment

Audio System:

Optional premium Hi-Fi sound systems, cassette player, AM/FM radio.

Climate Control:

Manual or optional Automatic Climate Control (ACC) system with diagnostic capabilities.

Driver Assistance

Cruise Control:

Standard on most models.

Onboard Computer:

Optional Check Control system providing basic vehicle status and warnings.

Connectivity

Phone Integration:

N/A (Pre-modern era connectivity)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually.

Engine Oil Filter:

Replace with every oil change.

Air Filter:

Inspect every 15,000 miles, replace as needed (approx. 30,000 miles).

Spark Plugs:

Replace every 30,000 miles (platinum plugs may extend this).

Coolant Flush:

Every 2-3 years or 30,000 miles.

Transmission Fluid Change:

Manual: Inspect periodically; Automatic: Every 50,000 - 60,000 miles.

Fluid Specifications

Engine Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter change.

Coolant Capacity:

Approx. 7.0 Liters (7.4 US Quarts)

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

E34 Common Issues:

Headliner sagging, cooling system leaks (thermostat housing, water pump), vacuum leaks, door seal degradation, seized window regulators, ABS sensor failures, fuel pump issues, differential seals.

M40 Engine Notes:

Known for potential valve stem seal wear and timing belt replacement intervals being critical. Ensure proper maintenance of the Motronic system.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Long-standing reputation for engineering excellence, sporty driving dynamics, and premium quality.

Model Evolution

E34 Introduction:

The E34 generation of the 5 Series was introduced in 1987 (Europe) and 1989 (North America), replacing the E28. It marked a significant step forward in aerodynamics, chassis design, and technology.

E34 Facelift:

While this manual covers pre-facelift E34 models, a significant facelift occurred in 1994 for the 1995 model year, introducing updated styling and some technological changes.

Production

Manufacturing Locations:

Primarily Germany (Dingolfing), with some assembly in other locations.

Production Years E34:

1987-1996

🏆 Awards & Recognition

Recognitions

E34 Design:

Praised for its timeless design and handling characteristics by automotive journalists of the era.

Brand Reputation:

Consistently ranked among top automotive brands for build quality and driving pleasure.