🏷️ Basic Information

Make:

Mazda

Model:

626GD / MX-6

Model Code:

GD Platform (for 626/Capella), GE Platform (for MX-6)

Year:

1990-1992

👋 Introduction

Target Audience:

DIY enthusiasts, independent repair shops, and Mazda 626/MX-6 owners seeking detailed repair information.

Advantage Over Paper:

Digital format allows for easy zooming, searching (if text-searchable), and immediate access post-purchase.

Ease Of Use:

Written step-by-step in detail, making repairs accessible for self-service and cost savings.

Completeness:

Considered a 'perfect manual' containing a significant amount of information for comprehensive repair.

📋 Manual Details

Covered Models:

Mazda 626 (GD platform generation) and Mazda MX-6 (first generation, GE platform)

Model Years Covered:

1990, 1991, 1992

Page Count:

Not specified in product description, but implied to be comprehensive.

Manual Type:

Service Repair Factory Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

General Information:

Includes general maintenance guidelines, safety precautions, and vehicle identification information.

Specifications:

Detailed technical specifications for all major components and systems.

Technical Features And Description:

In-depth explanation of the design, function, and operation of various vehicle systems.

Rigging Information:

Guidance on safely lifting and supporting the vehicle for repair work.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and complex issues.

Electrical System:

Covers wiring diagrams, component testing, diagnostics, and repair of all electrical circuits.

Fuel System:

Detailed information on fuel injection systems, fuel pumps, injectors, and emissions control.

Power Unit:

Comprehensive coverage of engine maintenance, overhaul, and component repair.

Lower Unit:

Likely refers to the drivetrain components such as transmission, differential, and drive axles.

Bracket Unit:

May refer to mounting brackets, suspension components, or chassis bracing.

Maintenance:

Regular maintenance procedures, fluid changes, filter replacements, and component checks.

Index:

An index for quick reference to specific topics within the manual.

Appendix:

May contain additional data, special tools, or supplementary information.

Maintenance Procedures:

Step-by-step guides for routine maintenance tasks like oil changes, spark plug replacement, and filter changes.

Repair Procedures:

Detailed instructions for disassembling, repairing, and reassembling various vehicle components.

Diagnostic Procedures:

Troubleshooting flowcharts and step-by-step diagnostic methods for identifying faults.

Electrical Diagnostics:

Specific guidance on diagnosing electrical issues using multimeters and wiring diagrams.

Engine Rebuild:

Comprehensive instructions for engine disassembly, inspection, component replacement, and reassembly.

Transmission Overhaul:

Detailed steps for the repair and rebuilding of manual and automatic transmissions (if applicable).

Brake System Service:

Procedures for brake pad replacement, rotor servicing, caliper repair, and brake fluid flushing.

Suspension And Steering Repair:

Guidelines for servicing struts, shocks, ball joints, tie rods, and steering racks.

Body And Interior Repair:

Procedures for body panel removal/installation, interior trim repair, and cosmetic work.

Depth Of Information:

Factory-level detail, covering everything from basic maintenance to complex overhauls and diagnostics.

📊 Manual Specifications

Readability:

High resolution PDF, allowing zoom for clear viewing of details and diagrams.

Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Reader Requirement:

Requires Adobe PDF Reader.

Printability:

PDF format allows for selective printing of specific pages or sections.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Codes:

FE (1.6L), F8 (1.8L), FP (1.8L DOHC), FS (2.0L DOHC), RF (2.0L Diesel) - Specific to GD generation.

Engine Codes:

KF (2.0L V6), KL (2.5L V6 DOHC) - Specific to GE generation MX-6.

Horsepower Range:

Varies by engine, from approx. 80 HP (1.6L) to 160-170 HP (2.5L V6).

Torque Range:

Varies by engine, from approx. 90 lb-ft to 155 lb-ft.

Fuel Delivery:

Electronic Fuel Injection (EFI) across most gasoline variants.

Ignition System:

Electronic ignition with distributor or distributorless ignition system (DIS) depending on engine.

Spark Plugs:

Refer to manual for specific part numbers and gap settings (e.g., NGK BKR5E-11 for FS engine).

Engine Oil Capacity:

Approximately 3.7-4.5 quarts (3.5-4.2 liters) for 4-cylinder engines; 4.5-5.0 quarts (4.2-4.7 liters) for V6 engines (check manual for exact specification).

Engine Oil Type:

Typically 5W-30 or 10W-30 API SG or SF (check manual for specific recommendations).

🔧 Transmission

Type:

5-speed manual

Type:

4-speed automatic

Type:

5-speed manual

Type:

4-speed automatic

All Wheel Drive:

Some GD 626 models offered AWD (Mazda Capella GT-X), which would have specific drivetrain coverage in the manual.

Manual Transmission Fluid Type:

API GL-4 gear oil (e.g., 75W-90 or 80W-90, consult manual for exact specification).

Automatic Transmission Fluid Type:

Mazda ATF-III (Dexron III compatible) or equivalent, check manual for specific Mazda fluid.

📐 Dimensions

Body Styles:

4-door sedan, 5-door hatchback, 3-door coupe (less common).

Body Styles:

2-door coupe

Curb Weight Range:

Approximately 2,700 - 3,200 lbs (1,225 - 1,450 kg), varying by model and drivetrain.

🛡️ Safety Features

Crash Test Results:

Information on safety features and potentially crashworthiness data if available in factory specs, though official ratings from this era are less standardized than today.

ABS:

Anti-lock Braking System (ABS) was an available option on many models, particularly higher trims and MX-6.

Airbags:

Driver-side airbag became increasingly common, though not standard on all trims for these model years. Passenger airbags were rare.

Seatbelts:

Three-point inertia-reel seatbelts in front and rear, with pre-tensioners on some models.

💡 Technology Features

Audio System:

Factory AM/FM cassette or CD players, often with premium speaker options for higher trims. Upgradable.

Cruise Control:

Standard on many models, particularly in North America.

Power Accessories:

Power windows, power door locks, and power mirrors were common features, especially on higher trims.

🔧 Maintenance

Oil And Filter Change:

Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Refer to manual for precise intervals.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Typically every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (standard vs. platinum).

Coolant Flush:

Every 2-4 years or 30,000-60,000 miles (48,000-96,000 km).

Timing Belt Replacement:

For non-interference engines, replacement is less critical but recommended at higher mileage (e.g., 60,000-90,000 miles). For interference engines (like V6), critical at recommended intervals (consult manual).

Brake Fluid Type:

DOT 3 or DOT 4, check manual for specific recommendation.

Power Steering Fluid:

ATF (Automatic Transmission Fluid) or specific power steering fluid, consult manual.

Engine Mounts:

Wear and tear leading to vibration or clunking noises, especially under acceleration/deceleration.

Oil Leaks:

Common on older vehicles, particularly valve cover gaskets and oil pan seals.

Ignition System Components:

Distributor cap, rotor, and spark plug wires can degrade over time, affecting performance.

Exhaust System:

Corrosion and rust, especially in regions with salt on roads, leading to leaks or component failure.

Automatic Transmission Problems:

Sluggish shifting or slipping can occur with age and mileage, often related to fluid condition or internal wear.

📚 Vehicle History

Mazda Focus:

Mazda's history of developing driver-focused vehicles with advanced engineering for their time.

Gd Generation 626:

The GD generation of the Mazda 626 (1987-1992) offered a more refined and aerodynamic design compared to its predecessor, with front-wheel drive as standard and available all-wheel drive.

Ge Generation Mx6:

The first generation MX-6 (1987-1991, with some overlap into 1992 for model years) was a sportier coupe sibling to the 626, sharing platforms but featuring a distinct, sleeker body and often more powerful engine options, including V6.

Manufacturing Locations:

Primarily Japan.

🏆 Awards & Recognition

Consumer Reviews:

These models were generally well-regarded for their build quality, sporty handling (especially MX-6), and reliability for their era. Specific awards from the period would need to be researched but Mazda often received positive feedback for its engineering.