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SUBARU LEGACY LIBERTY 1990-1994 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy / Liberty Model Code: BG (Wagon), BC/BD (Sedan) Generation Generation Name: Second Generation (BC/BF/BG/BD) Generation Years: 1989-1994 Codes Product Name: SUBARU LEGACY...
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SUBARU LEGACY LIBERTY 1990-1994 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy / Liberty
Model Code:
BG (Wagon), BC/BD (Sedan)
Generation
Generation Name:
Second Generation (BC/BF/BG/BD)
Generation Years:
1989-1994
Codes
Product Name:
SUBARU LEGACY LIBERTY 1990-1994 Service Repair Manual
👋 Introduction
Market Position
Positioning:
Subaru's mid-size offering during the early 1990s, positioned as a versatile and capable sedan and wagon known for its all-wheel-drive capabilities and boxer engines.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Mazda 626, Nissan Maxima, Mitsubishi Galant.
Key Features
Distinguishing Features:
Standard Symmetrical All-Wheel Drive (on most models), horizontally opposed (boxer) engines, spacious interior, robust build quality, available turbocharged GT trim (Liberty RS).
📋 Manual Details
Coverage Areas
Covered Years:
1990, 1991, 1992, 1993, 1994
Covered Models:
All models (Sedan, Wagon)
Covered Engines:
All engines (e.g., EJ20, EJ22, EJ25, EJ18)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Comprehensive Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine electrical, transmission (manual & automatic), driveline, differentials.
Chassis:
Suspension (front & rear), steering system, brake system (hydraulic, ABS), wheels & tires.
Body And Electrical:
Body & trim, heating & air conditioning (HVAC), electrical system (wiring diagrams, fuses, relays), lighting, instrumentation, interior & exterior features, security system.
Procedures Included
Maintenance:
Oil changes, fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement, tire rotation, brake pad replacement.
Diagnostics:
Troubleshooting guides, DTC interpretation (where applicable), symptom-based diagnostics, electrical system testing, mechanical component testing.
Repair:
Engine overhaul, transmission repair, suspension component replacement, brake caliper overhaul, starter/alternator replacement, body panel repair, HVAC system repair.
Installation:
Component replacement procedures, accessory installation guidance.
Technical Depth
Depth:
Complete disassembly and reassembly instructions, torque specifications, alignment procedures, diagnostic flowcharts, wiring diagrams for all circuits.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution scans for clarity of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Subaru EJ Series Boxer
Engine 1 Displacement Ltr:
2.2
Engine 1 Code:
EJ22
Engine 1 Configuration:
Naturally Aspirated, Horizontally Opposed 4-Cylinder
Engine 1 Horsepower Ps:
130
Engine 1 Torque Nm:
186
Optional Engine 1
Engine 2 Displacement Ltr:
2.0
Engine 2 Code:
EJ20
Engine 2 Configuration:
Naturally Aspirated, Horizontally Opposed 4-Cylinder
Engine 2 Horsepower Ps:
125-150 (depending on variant)
Engine 2 Torque Nm:
170-190 (depending on variant)
Optional Engine 2
Engine 3 Displacement Ltr:
2.5
Engine 3 Code:
EJ25
Engine 3 Configuration:
Naturally Aspirated, Horizontally Opposed 4-Cylinder
Engine 3 Horsepower Ps:
165
Engine 3 Torque Nm:
215
Optional Engine 3
Engine 4 Displacement Ltr:
2.0 Turbocharged (RS model)
Engine 4 Code:
EJ20G
Engine 4 Configuration:
Turbocharged, Horizontally Opposed 4-Cylinder
Engine 4 Horsepower Ps:
220-250 (approx.)
Engine 4 Torque Nm:
270-300 (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (standard on most models)
Optional
Transmission Type:
4-Speed Automatic
Features
AWD System:
Symmetrical All-Wheel Drive (standard on most models, variable transfer clutch on auto trans.)
📐 Dimensions
Exterior
Wheelbase Mm:
2620
Length Mm Sedan:
4625
Length Mm Wagon:
4580
Width Mm:
1700
Height Mm Sedan:
1390
Height Mm Wagon:
1460
Weights
Curb Weight Kg:
1300-1450 (depending on model and drivetrain)
Gross Vehicle Weight Rating Kg:
1850-2000 (estimated)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not Rated (NHTSA data for this era may be limited)
NHTSA Front Impact Passenger:
Not Rated (NHTSA data for this era may be limited)
IIHS Crash Test Ratings:
Not Rated (IIHS data for this era may be limited)
Active Features
ABS:
Available (standard on higher trims and turbo models)
Traction Control:
Not commonly available on this generation
Passive Features
Airbags:
Driver and passenger airbags available (standard on some later models).
Seatbelts:
Front and rear seatbelts, driver and front passenger pretensioners.
Rollover Protection:
Reinforced body structure, B-pillar reinforcements.
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM stereo with cassette player, optional CD player. Basic analog controls.
Speaker System:
Basic speaker configurations, typically 4-6 speakers depending on trim.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Auxiliary Input:
Not available (factory units).
Bluetooth:
Not available (factory units).
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
5,000 - 7,500 km (depending on driving conditions)
Engine Oil Type:
API SJ or SL, Viscosity 10W-30 or 10W-40 (refer to manual for specific temperature ranges)
Oil Filter Part Number:
e.g., Subaru 15208AA020, Wix 51334, Fram PH7317 (verify for specific engine)
Transmission Fluid Change Interval Km:
40,000 - 60,000 km (automatic and manual)
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant (e.g., Subaru Super Coolant or equivalent), 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Subaru Special Power Steering Fluid or Dexron III ATF
Automatic Transmission Fluid Type:
Dexron III
Manual Transmission Fluid Type:
Gear oil SAE 75W-90 API GL-5
Known Issues
Head Gaskets:
While less common than in later EJ series, head gasket leaks can occur, especially on higher mileage or poorly maintained engines. The manual provides procedures for inspection and replacement.
Crankshaft Front Seal:
Leaking crankshaft front seal is a common issue that requires engine removal for replacement. Manual covers this procedure.
Cvt Problems:
N/A (CVTs were not offered on this generation).
Suspension Wear:
Bushings and ball joints can wear over time, leading to noise and alignment issues. Manual details inspection and replacement.
Electrical Corrosion:
Age-related corrosion on connectors and grounds can affect various electrical systems. Wiring diagrams are crucial for diagnosis.
Turbo Failures:
On turbocharged models (RS), turbocharger failures can occur due to lack of proper warm-up/cool-down or poor oil maintenance. Manual covers turbocharger diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a long history of aviation engineering and a reputation for building durable, capable vehicles, particularly known for its pioneering use of All-Wheel Drive in passenger cars.
Model Evolution
Legacy Introduction:
The Subaru Legacy was introduced globally in 1989 as a successor to the Subaru Leone, aiming to compete in the more upscale mid-size segment. The second generation (BC/BF/BG/BD) saw a significant redesign with more modern styling and improved performance.
Liberty Naming:
In many markets outside North America (e.g., Australia, UK), the Subaru Legacy was marketed as the Subaru Liberty.
Performance Variants:
The 'Liberty RS' (or 'Legacy Turbo' in some markets) featured a potent EJ20G turbocharged engine and sport-tuned suspension, offering significant performance for its class.
Production
Manufacturing Location:
Japan
Production Start Year:
1990
Production End Year:
1994
🏆 Awards & Recognition
Recognitions
Car And Driver Alist:
Subaru Legacy models, particularly the turbocharged versions, were often praised for their performance and AWD capabilities, sometimes appearing on Car and Driver's Ten Best lists in earlier generations, setting a benchmark for AWD sedans.
Ratings
Consumer Reports Reliability:
Reliability ratings varied; some models/engines were considered above average for their time, while others experienced specific issues (covered in manual). Overall, often seen as dependable with proper maintenance.
Certifications
Certification:
N/A (Industry standard service manual, not a vehicle certification).
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