Coverage Areas:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Page Count:
Hundreds of pages (exact count not specified, but described as comprehensive)
Printable Options:
Allows printing in its entirety or just the pages needed.
Manual Type:
Factory Service Repair Manual
Manual Source:
Actual Genuine Repair Service Factory Manuals (not third-party).
Delivery Method:
Download link provided on the checkout page after payment.
Compatibility:
Works with all PC-based Windows operating systems and Mac. Can be burned to CD-ROM.
Requirements:
Adobe PDF Reader
Systems Covered:
Engine Mechanical, Engine Fuel System (Injection/Carburetion), Engine Lubrication, Engine Cooling System, Ignition System, Emission Control System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Driveshafts, Front Suspension, Rear Suspension, Steering System, Brake System (Front/Rear Discs, Parking Brake), Wheels and Tires, Electrical System (Lighting, Instrumentation, Power Accessories), HVAC System (Heating, Ventilation, Air Conditioning), Body Panels, Doors, Bumpers, Glass, Interior Trim, Safety Restraint Systems (Seatbelts, Airbags if equipped), Chassis and Frame, Differential, Axles
Chassis Body:
Covers chassis structural components, body mounts, and basic body repair techniques.
Restraint System:
Covers seatbelt inspection, adjustment, and replacement procedures. If equipped with early airbags, general system checks might be included.
Engine Control System:
Covers the electronic control unit (ECU), sensors, actuators, and diagnostic procedures for engine management.
Emission System:
Details components like catalytic converters, oxygen sensors, EGR valves, and related diagnostics.
Cooling System:
Includes radiator, fan, thermostat, water pump, hoses, and coolant flow diagnostics.
Fuel Injection Fuel System:
Covers fuel pump, injectors, fuel lines, pressure regulator, and fuel filter, along with EFI diagnostics.
Suspension:
Details front MacPherson struts and rear independent suspension components, alignment specifications, and component replacement.
Steering:
Covers steering rack, tie rods, steering column, and power steering system (if equipped).
Electrical System:
Includes battery, alternator, starter, fuses, relays, lighting circuits, ignition, and accessory circuits.
Wiring Diagram:
Detailed electrical wiring schematics for all vehicle systems, crucial for troubleshooting.
Transmission Service Repair:
Covers manual transmission overhaul, clutch replacement, gear shift linkage, and driveshaft maintenance.
Engine Service Repair:
Comprehensive engine repair procedures, including cylinder head removal, piston and ring replacement, bearing service, and valve timing.
Brake System:
Details brake pad and rotor replacement, caliper service, brake line repair, parking brake adjustment, and hydraulic system bleeding.
Periodic Lubrication:
Specifies lubrication points and recommended lubricants for various chassis components.
Interior:
Includes procedures for removing and installing interior trim panels, seats, dashboard components, and carpeting.
Differential Drive:
Details the transaxle differential components, lubrication, and seals.
Axle:
Covers driveshafts, CV joints, and axle seals.
Procedures Included:
Routine Maintenance, Scheduled Servicing, Diagnostic Procedures, Troubleshooting Guides, Engine Overhaul and Rebuild, Transmission Removal, Repair and Installation, Brake System Service and Repair, Suspension Component Replacement, Steering System Adjustments and Repair, Electrical Component Testing and Replacement, HVAC System Servicing, Bodywork Repair, Interior Trim Installation/Removal, Safety System Checks, Fluid Level Checks and Replenishment, Filter Replacement, Belt and Hose Replacement, Spark Plug and Ignition System Service, Fuel System Cleaning and Diagnosis, Emission Control Component Diagnosis and Repair
Tuning Procedures:
Yes, the manual covers tuning aspects of the engine, ignition, and fuel systems to restore optimal performance.
Troubleshooting Guide:
An organized guide to diagnose common and uncommon faults across all vehicle systems.
Maintenance Schedules:
Covers general maintenance procedures and provides guidance for periodic lubrication.
Technical Depth:
Complete factory-level diagnostics, repair, and maintenance procedures. Covers everything from basic adjustments and fluid changes to complete engine and transmission rebuilds. Includes detailed troubleshooting charts and step-by-step repair instructions suitable for both professional technicians and experienced DIY enthusiasts.
Illustrations Diagrams:
Contains all necessary illustrations, diagrams, and photos to guide through repair procedures.
Diagnostic Support:
Includes an advanced troubleshooting guide to diagnose and correct any problem.
Instructions Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings guide users through every procedure.
Illustration Matching:
Bold figure numbers help quickly match illustrations with instructions. Enlarged insets provide detailed part examination.
Typical Service Intervals:
Oil change: Every 10,000-15,000 km (6,000-9,000 miles) or annually. Air filter: Every 20,000-30,000 km (12,000-18,000 miles). Spark plugs: Every 30,000-40,000 km (18,000-25,000 miles). Timing belt (Boxer engines): Critical, typically every 60,000-80,000 km (37,000-50,000 miles) or 5 years. Coolant flush: Every 2-3 years.
Timing Belt Notes:
Crucial for boxer engines; failure can cause catastrophic engine damage. Replacement is a critical preventative maintenance item.
Engine Oil:
API SG/SH, SAE 10W-40 or 15W-40 (refer to manual for specific viscosity based on temperature). Capacity approx. 4.5-5.5 liters for boxer engines.
Coolant:
Ethylene glycol-based antifreeze (e.g., Paraflu UP or equivalent) mixed with distilled water, typically a 50/50 ratio. Capacity approx. 7-8 liters.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid:
GL-4 gear oil, SAE 75W-90 or 80W-90. Capacity approx. 2.5-3.0 liters.
Common Issues:
Rust and corrosion (particularly sills, wheel arches, floor pans), aging rubber components (bushings, hoses, mounts), potential electrical gremlins, carburetor/fuel injection tuning issues, worn synchros in transmissions, timing belt failure if not replaced proactively.