Target Audience:
Iveco Daily 2 owners and independent repair shops seeking authoritative repair information.
Vehicle Segment:
Light commercial vehicle (LCV), designed for goods transportation and commercial services.
Advantage:
Official factory manual, offering superior accuracy and completeness compared to aftermarket or third-party guides.
Features:
Hundreds of pages, all styles covered, genuine factory content, step-by-step instructions, detailed illustrations and diagrams, advanced troubleshooting.
Cost Savings:
Enables DIY servicing, potentially saving $50-$60 per hour in labor costs.
Powertrain:
Engine service/repair, transmission service/repair, fuel system, cooling system, emission system, engine control system, differential/drive axle.
Chassis And Suspension:
Brake system, suspension, steering, chassis/body.
Electrical And Comfort:
Electrical system, wiring diagrams, restraint system, interior, heater/air conditioning.
Exhaust System:
Information on the exhaust system, including catalytic converters (if fitted), mufflers, and mounting components.
Maintenance:
General maintenance, periodic lubrication, routine servicing.
Diagnostics:
Troubleshooting, advanced troubleshooting guide, diagnosing electrical system problems.
Repair And Rebuild:
Step-by-step repair procedures for all covered systems, rebuild procedures for major components.
Engine Rebuild:
Includes detailed procedures for engine disassembly, inspection, repair, and reassembly, covering pistons, rings, bearings, cylinder heads, camshafts, and more.
Transmission Overhaul:
Comprehensive overhaul procedures for manual and automatic transmissions, including gearset replacement, synchromesh repair, and seal replacement.
Brake System Overhaul:
Procedures for brake caliper overhaul, master cylinder replacement, brake line repair, and drum brake servicing (if applicable).
Electrical Diagnostics:
Detailed diagnostic procedures for electrical faults, including fuse and relay testing, sensor testing, and wiring harness continuity checks.
Suspension And Steering Repair:
Repair and replacement of suspension components (shocks, springs, control arms) and steering system parts (tie rods, steering rack).
Cooling System Maintenance:
Radiator, water pump, thermostat, and hose replacement procedures, along with bleeding and flushing instructions.
Fuel System Servicing:
Injector removal and testing, fuel pump replacement, fuel filter changes, and high-pressure fuel line procedures.
HVAC System Repair:
Refrigerant system servicing, component replacement (compressor, condenser, evaporator), and blower motor diagnosis.
Bodywork And Trim:
Procedures for panel replacement, door mechanism adjustments, interior trim removal and installation, and bumper repairs.
Diagnostic Charts:
Includes diagnostic flowcharts and symptom-based troubleshooting to efficiently identify problems.
Depth:
Comprehensive factory-level detail, suitable for professional technicians and informed owners. Covers fundamentals to advanced diagnostics and repair.
Engine Variants:
This manual covers multiple engine variants used in the Iveco Daily 2 (1990-1998). Specific details on displacement, horsepower, and torque for each variant would be found within the manual. Common engines for this era included naturally aspirated and turbocharged diesel engines (e.g., 2.5L, 2.8L, potentially 3.0L variations).
Performance Data:
Detailed performance specifications (HP, torque, RPM ranges) for each engine variant are contained within the manual.
Fuel Delivery:
Covers fuel injection systems (likely mechanical or early electronic injection pumps) and fuel system components.
Injection Type:
Likely includes mechanical direct injection or indirect injection systems, potentially with turbocharging for diesel variants.
Transmission Types:
The manual will cover the standard and any optional transmission types fitted to the Iveco Daily 2 during its production run, likely including manual transmissions (e.g., 5-speed) and potentially early automatic transmissions.
Optional Transmissions:
Information on optional transmissions, if available, will be detailed.
Transmission Service:
Service and repair procedures for transmissions, including clutch, gearbox, and related components.
Infotainment Systems:
For this era of vehicle (1990-1998), infotainment systems were basic. The manual may cover the radio system, speakers, and associated wiring if factory-fitted.
Driver Assistance Features:
Advanced driver assistance systems were not prevalent. The manual will focus on mechanical and basic electrical systems. Antilock Braking Systems (ABS) may be covered if fitted.
Lighting Systems:
Covers maintenance and repair of headlights, taillights, and auxiliary lighting systems.
Scheduled Maintenance:
The manual provides detailed service intervals for all major maintenance items, including oil changes, filter replacements, fluid checks, brake inspections, and drive belt inspections, tailored to different operating conditions.
Engine Oil:
Specific engine oil viscosity grades (e.g., SAE 15W-40, 10W-40) and API service classifications appropriate for the diesel engines will be listed. Capacity will also be specified.
Coolant:
Recommended coolant type (e.g., ethylene glycol based) and mixture ratios for optimal corrosion protection and freezing point depression will be detailed.
Brake Fluid:
Specification for brake fluid (e.g., DOT 3, DOT 4) will be provided, along with recommended replacement intervals.
Transmission Fluid:
Specifications for manual and automatic transmission fluids, including viscosity and fluid type (e.g., GL-4, GL-5 for gear oil), will be listed.
Gearbox Oil:
Specifications for gear oil in manual transmissions, including API service classification and viscosity grade.
Differential Fluid:
Specifications for differential fluid, including API service classification and viscosity grade.
Common Wear Items:
While not explicitly listed as 'known issues', factory manuals typically provide guidance on components prone to wear and their inspection, such as exhaust systems, suspension bushings, universal joints, and clutch components.
Iveco History:
Iveco (Industrial Vehicles Corporation) is an Italian manufacturer of a wide range of commercial vehicles, including light, medium, and heavy trucks, buses, and specialized vehicles. The Daily series is a long-standing and successful range of light commercial vehicles.
Daily 2 Evolution:
The second generation of the Iveco Daily (often referred to as the 'Daily 2' or Type 290, 291, 292, etc.) represented a significant redesign from its predecessor, featuring more modern styling and improved chassis design. It served as a workhorse for a broad range of commercial applications.
Daily 2 Platform:
Built on a ladder frame chassis, providing robustness for commercial applications and allowing for diverse body styles.
Production Period:
Produced from 1990 to 1998, succeeding the first generation Daily and preceding the third generation (often called the 'New Daily').
