Step-by-step instructions for complete disassembly
Technical Depth
Depth:
Complete official full factory service, suitable for do-it-yourselfers and experienced mechanics
📊 Manual Specifications
File Format
Format:
PDF
Readability Requirements:
Adobe PDF Reader
Print Quality
Printability:
Printable without any restriction (entirely or selected pages)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Likely includes a range of Iveco diesel engines (e.g., 2.5L, 2.8L naturally aspirated and turbocharged variants) common in this era. Specific engine codes and displacements would be detailed within the manual.
Performance
Performance Details:
The manual would contain specific horsepower, torque, and RPM figures for each engine variant covered. Expect performance characteristics typical of light commercial vehicles of the era.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely mechanical direct injection (DI) or indirect injection (IDI) for naturally aspirated engines, and potentially early electronic injection systems for turbocharged models.
🔧 Transmission
Standard
Transmission Type:
Manual transmission (likely 5-speed or 6-speed) would be standard. Details on clutch operation and servicing are expected.
Optional
Transmission Type:
Automatic transmission may have been an option for certain models or export markets. Manual would cover its operation and maintenance.
Features
Gear Ratios:
Specific gear ratios for all available transmissions would be detailed within the manual.
📐 Dimensions
Exterior
Vehicle Type:
Light commercial vehicle, available in various wheelbase lengths and body styles (e.g., panel van, chassis cab, minibus).
Weights
Gross Vehicle Weight:
Varies significantly based on configuration, but typically in the 2.8 to 4.5-tonne GVW range.
🛡️ Safety Features
Passive Features
Seat Belts:
Likely lap and diagonal seat belts for driver and front passenger. Manual would detail their adjustment and replacement.
Body Construction:
Body-on-frame construction typical for commercial vehicles of this era. Manual would cover chassis and body repair.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and cassette player likely. Manual may cover removal and installation of audio components.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) may have been an option on later models or higher trim levels. Manual will cover its diagnostics and repair.
Connectivity
Lighting Systems:
Covers all exterior and interior lighting systems, including headlamps, taillamps, indicators, and cabin lighting, with troubleshooting and repair procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on operating conditions. Manual will specify exact intervals for different engine types.
Timing Belt Chain:
Diesel engines of this era often used timing belts. Manual will specify replacement intervals (e.g., 60,000-100,000 km).
Fluid Specifications
Engine Oil Type:
Likely API CF or CG-4 rated diesel engine oil, with viscosity grades like 15W-40 or 10W-40. Manual will provide precise specifications and capacities.
Coolant Type:
Ethylene glycol based antifreeze, typically a long-life type. Manual will specify concentration and capacity.
Known Issues
Common Problems:
Potential issues can include rust on the chassis and bodywork, wear in suspension components, injector pump wear, and early electronic system glitches. The manual will guide diagnosis and repair of these.
Parts Identification
Illustrations:
Detailed illustrations and exploded views are crucial for identifying parts during maintenance and repair.
📚 Vehicle History
Brand Heritage
Brand Origin:
Iveco (Industrial Commercial Vehicles) is an Italian manufacturer with a long history in commercial vehicles, trucks, and buses.
Model Evolution
Generation Timeline:
The Iveco Daily has a long lineage, with the second generation (Type 299) produced from 1990 to 1998, succeeding the original Daily and preceding the more modern Daily 3.
Production
Manufacturing:
The Iveco Daily 2 was produced in various Iveco manufacturing plants, primarily in Italy and potentially other European locations.
🏆 Awards & Recognition
Recognitions
Industry Standing:
The Iveco Daily has historically been a strong contender in the light commercial vehicle market, known for its robustness and versatility. Specific awards for the Daily 2 generation are not widely publicized but its market presence attests to its capabilities.