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Opel Calibra Vauxhall Calibra Holden Calibra Chevy Calibra 1990-1998 Service Repair Workshop Manual Download PDF

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🏷️ Basic Information Identification Make: Opel / Vauxhall / Holden / Chevrolet Model: Calibra Model Code: A-Body Production Years: 1990-1998 Codes Chassis Codes: B/S 👋 Introduction Market Position Segment: Compact...
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Opel Calibra Vauxhall Calibra Holden Calibra Chevy Calibra 1990-1998 Service Repair Workshop Manual Download PDF
🏷️ Basic Information
Identification
Make:
Opel / Vauxhall / Holden / Chevrolet
Model:
Calibra
Model Code:
A-Body
Production Years:
1990-1998
Codes
Chassis Codes:
B/S
👋 Introduction
Market Position
Segment:
Compact executive sports coupe
Competitive Analysis
Key Competitors:
Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, BMW E36 3 Series Coupe, Audi 80 Coupe.
Key Features
Design Philosophy:
Aerodynamic wedge shape, low drag coefficient, distinctive styling inspired by aerospace design.
Platform:
GM 'Epsilon' platform shared with the Opel Vectra A, but significantly revised.
📋 Manual Details
Coverage Areas
Primary Markets:
Europe (Opel), United Kingdom (Vauxhall), Australia & New Zealand (Holden), North and South America (Chevrolet - as the Lumina Coupe in some markets)
Page Count
Estimated Page Count:
Hundreds (as stated in description)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (assumed, typical for factory manuals)
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling.
Engine Management:
Fuel injection systems (Bosch Motronic, Multec), ignition systems, emissions control, engine control unit (ECU) diagnostics.
Transmission Manual:
Manual gearbox overhaul, clutch, gear selection mechanism, lubrication.
Transmission Automatic:
Automatic transmission overhaul, valve body, torque converter, electronic control, lubrication.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, CV joints, driveshafts, differentials.
Suspension:
Front MacPherson struts, rear multi-link suspension, steering knuckles, control arms, shock absorbers, springs, anti-roll bars.
Steering:
Power steering system, steering rack, steering column, universal joints, troubleshooting.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), brake calipers, master cylinder, brake fluid, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting, instrumentation.
Body And Chassis:
Body panels, doors, hood, trunk, windows, sunroof, interior trim, structural components, rust prevention.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, components, operation, troubleshooting.
Safety Systems:
Airbags, seat belt systems, passive safety features.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug replacement, fluid checks and changes.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all major systems, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, installation, and repair of all major vehicle systems.
Diagnostics:
Fault code retrieval and interpretation, sensor testing, actuator testing, diagnostic connector locations.
Wiring Diagrams:
Detailed electrical schematics for all vehicle circuits, including component locations and wire colors.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable (single page or full manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows and macOS compatible
Licensing
Usage Rights:
Lifetime use on unlimited devices
⚙️ Engine Specifications
Primary Engine
Engine Codes:
C20NE, C20XE, X20XEV, C25XE, X30XEV, Z20LET (turbocharged, later models/special editions)
Performance
2.0I (C20Ne):
115 PS (113 hp; 85 kW) @ 5200 rpm, 170 N⋅m (125 lb⋅ft) @ 2600 rpm
2.0I 16V (C20Xe - Redtop):
150 PS (148 hp; 110 kW) @ 6000 rpm, 196 N⋅m (145 lb⋅ft) @ 4800 rpm
2.5I V6 (C25Xe):
170 PS (168 hp; 125 kW) @ 6000 rpm, 227 N⋅m (167 lb⋅ft) @ 4200 rpm
2.5I V6 (X25Xev):
170 PS (168 hp; 125 kW) @ 5600 rpm, 230 N⋅m (170 lb⋅ft) @ 4000 rpm
3.0I V6 (X30Xev):
204 PS (201 hp; 150 kW) @ 6000 rpm, 280 N⋅m (207 lb⋅ft) @ 4200 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for most variants, some early models may have single-point (SPI) for base engines.
Fuel Type:
Unleaded Petrol (Octane rating 95 RON recommended)
🔧 Transmission
Standard
FWD Manual:
5-speed manual gearbox (e.g., F16, F20, F28)
Optional
FWD Automatic:
4-speed automatic gearbox (e.g., AF13, AF22)
AWD Manual:
6-speed manual gearbox (e.g., F28) for 4x4 models (e.g., Calibra Turbo 4x4)
Features
AWD System:
Viscous coupling center differential, rear Torsen differential (Calibra Turbo 4x4).
📐 Dimensions
Exterior
Length:
4,492 mm (176.9 in)
Width:
1,788 mm (70.4 in)
Height:
1,322 mm (52.0 in)
Wheelbase:
2,600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1,200 kg - 1,550 kg depending on engine and drivetrain.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not officially rated by Euro NCAP in its original form, but later models benefited from GM's evolving safety standards.
Active Features
ABS:
Standard on most models, optional on base variants.
Passive Features
Airbags:
Driver airbag standard from introduction, passenger airbag optional/standard on later models.
Seat Belts:
Pre-tensioned front seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio cassette players, with CD player options available on higher trims or as aftermarket upgrades. Basic speaker systems.
Driver Assistance
Cruise Control:
Optional on many models, standard on some higher-spec variants.
Connectivity
On Board Computer:
Optional digital trip computer displaying fuel consumption, range, and average speed.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000-15,000 km or 12 months, whichever comes first.
Spark Plugs:
Every 30,000-60,000 km depending on plug type (copper vs. platinum).
Timing Belt:
Every 60,000 km or 4 years for most non-interference engines (C20NE). Interference engines (C20XE, V6) require more frequent replacement, typically 60,000 km or 4 years. Crucial to verify.
Fluid Specifications
Engine Oil:
API SG/SH, ACEA A2/A3, viscosity SAE 10W-40 or 5W-40 (check manual for specific engine/climate).
Coolant:
G11 (blue/green) or G12 (pink) ethylene glycol-based coolant, mixed 50/50 with distilled water. Specific type depends on model year and region. Consult manual.
Brake Fluid:
DOT 4.
Transmission Fluid Manual:
GL-4 SAE 75W-80 or 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron III (or equivalent) ATF.
Known Issues
Rust:
Prone to rust in wheel arches, sills, rear valance, and around the rear window seal, especially in northern climates. Check thoroughly.
Suspension Wear:
Worn front wishbone bushes, rear trailing arm bushes, and ball joints can lead to poor handling and premature tire wear.
Electrical Gremlins:
Wiring issues, particularly in the engine bay and around the ECU, can cause intermittent faults or failure to start. Check for corroded connectors and damaged loom.
Headliner Sagging:
The adhesive holding the fabric to the headliner often fails due to heat, causing it to sag.
Clutch Release Bearing:
The release bearing on manual transmissions can become noisy or fail.
Oil Leaks:
Common leak points include the rocker cover gasket, oil filter housing, and crankshaft oil seals.
📚 Vehicle History
Brand Heritage
Opel Legacy:
Opel's reputation for innovative engineering and design, building on models like the Manta and Monza.
Model Evolution
Facelifts:
Minor exterior updates in 1993 (e.g., grille, headlights, interior trim revisions) and a larger update in 1995 (e.g., revised bumpers, side skirts, new wheel designs, improved interior).
Production
Manufacturing Locations:
Germany (Rüsselsheim), Finland (Valmet Automotive - early production), Poland (various GM plants).
Total Units Produced:
Approximately 193,000 units.
🏆 Awards & Recognition
Recognitions
Design Awards:
Voted 'Most Beautiful Car' in a poll by readers of German magazine 'Auto Motor und Sport' in 1990. Also won the 'Design and Engineering Award' from the American Society of Automotive Engineers (SAE) in 1990.
Automotive Journalism Awards:
Recognized for its aerodynamic efficiency and distinctive styling by various automotive publications during its production run.
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