Mazda Miata 1990-2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Miata Generation: NA (First Generation) Chassis Code: NA 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, professional repair shops Competitive Analysis Advantage:...

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类型: Car

斯库: 99578

标签: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 Car Cars Mazda Miata

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Miata

Generation:

NA (First Generation)

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Enthusiasts, DIY mechanics, professional repair shops

Competitive Analysis

Advantage:

Provides factory-level repair information, offering significant savings compared to dealership labor costs.

Key Features

Authenticity:

Represents the same manual used by authorized service centers.

Completeness:

Guaranteed to be complete and intact, without missing or corrupt pages.

Convenience:

Instant digital download eliminates shipping costs and waiting times.

📋 Manual Details

Coverage Areas

Covered Years:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Covered Models:

All Models, All Trim Levels

Covered Engines:

All Engine Types

Covered Transmissions:

All Transmission Types (Manual and Automatic)

Page Count

Page Count:

Hundreds of pages (estimated based on description)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine service, repair, overhaul, and diagnostics

Transmission Service:

Manual and automatic transmission service, repair, and overhaul

Brake System:

Brake system diagnostics, repair, and maintenance (including ABS where applicable)

Electrical System:

Comprehensive electrical system diagnosis, wiring diagrams, component testing, and repair

Suspension Steering:

Front and rear suspension, steering system components, alignment procedures

Cooling System:

Radiator, water pump, thermostat, hoses, and cooling fan service

Fuel System:

Fuel injection system, fuel pump, injectors, fuel lines, and evaporative emission control

Emission System:

Emission control systems, catalytic converter, O2 sensors, and diagnostic trouble codes (DTCs)

HVAC System:

Heater, ventilation, and air conditioning (HVAC) system service and repair

Engine Control:

Engine control module (ECM/ECU) diagnostics, sensors, actuators, and ignition system

Chassis Body:

Chassis, frame, body panels, doors, windows, and interior trim repair

Restraint System:

Seat belts, airbags, and related safety systems

Differential Drive:

Differential, driveshaft, and CV joint service and repair

Axle Service:

Front and rear axle components and service

Procedures Included

General Maintenance:

Scheduled maintenance, fluid checks and changes, filter replacements

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems

Engine Repair:

Engine disassembly, assembly, internal component repair, timing belt replacement

Transmission Repair:

Transmission removal, disassembly, repair, and reassembly

Brake Repair:

Brake pad/shoe replacement, rotor resurfacing/replacement, caliper and master cylinder service

Wiring Diagrams:

Detailed, accurate wiring diagrams for all electrical systems

Electrical Service:

Diagnosis and repair of electrical faults, starter, alternator, battery, lighting systems

Suspension Repair:

Shock absorber replacement, bushing replacement, control arm service

Periodic Lubrication:

Lubrication points, schedules, and fluid specifications

Steering Repair:

Power steering system service, steering rack replacement, tie rod end service

Cooling System Repair:

Coolant flush and fill, radiator replacement, water pump replacement

Fuel Injection Repair:

Fuel system cleaning, injector testing, fuel pressure regulator replacement

Emission System Repair:

Diagnosis and repair of emission control system faults

HVAC Repair:

Refrigerant service, compressor replacement, evaporator and condenser service

Engine Control Repair:

Sensor replacement, ignition coil replacement, ECM troubleshooting

Chassis Body Repair:

Body panel alignment, rust repair, door mechanism adjustment

Restraint System Repair:

Airbag system inspection, seat belt mechanism repair

Differential Drive Repair:

Differential fluid change, bearing replacement

Axle Repair:

Axle bearing replacement, seal replacement

Technical Specifications:

Torque specifications, clearances, fluid capacities, and other critical data

Illustrations:

Detailed diagrams, drawings, and photos for visual guidance

Disassembly Assembly:

Step-by-step instructions for component removal and installation

Cleaning Reinstalling:

Procedures for cleaning and properly reinstalling parts

Technical Depth

Depth Of Coverage:

Comprehensive coverage from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text due to PDF format

Print Quality

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT capability

Binding Type

Binding:

Digital Download (no physical binding)

Paper Type

Paper Type:

N/A (Digital)

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code 1990 1993:

B6ZE (1.6L DOHC Inline-4)

Displacement 1990 1993:

1598 cc (97.5 cu in)

Horsepower 1990 1993:

115 hp @ 6500 rpm (approx.)

Torque 1990 1993:

100 lb-ft @ 5000 rpm (approx.)

Engine Code 1994 2005:

BP-ZE (1.8L DOHC Inline-4)

Displacement 1994 2005:

1839 cc (112.2 cu in)

Horsepower 1994 2005:

133 hp @ 6500 rpm (approx.)

Torque 1994 2005:

114 lb-ft @ 5000 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Recommended Fuel:

87-91 Octane Unleaded Gasoline

Performance

Compression Ratio 1.6L:

9.4:1 (approx.)

Compression Ratio 1.8L:

9.2:1 (approx.)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type:

4-speed Automatic (optional on some models)

Features

Clutch Type:

Hydraulically actuated dry single plate

📐 Dimensions

Exterior

Length:

3915-4015 mm (154.1-158.1 in) depending on year/spec

Width:

1675-1690 mm (65.9-66.5 in) depending on year/spec

Height:

1235-1245 mm (48.6-49.0 in) depending on year/spec

Wheelbase:

2265 mm (89.2 in)

Weights

Curb Weight:

950-1070 kg (2094-2359 lb) depending on year/spec

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

4-star (for earlier models in frontal impact)

Active Features

Available on some later models and higher trims

Passive Features

Airbags:

Driver airbag standard from 1990; Passenger airbag added in later years on some models

Rollover Protection:

Pop-up roll bar behind seats

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or CD players, optional premium sound systems with amplifier

Driver Assistance

Traction Control:

Available on some later model NB variants

Connectivity

Cruise Control:

Available on most models

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific oil type)

Timing Belt Interval:

Every 60,000 miles or 5 years (critical for B6ZE and BP-ZE engines)

Coolant Flush:

Every 30,000 miles or 2 years

Fluid Specifications

Engine Oil Type:

API SG or SH certified, SAE 5W-30 or 10W-30 (check manual for specific viscosity and API rating)

Coolant Type:

Ethylene glycol-based antifreeze (50/50 mix with distilled water)

Transmission Fluid Manual:

API GL-4, SAE 75W-90 Gear Oil (specific Mazda specification may apply)

Transmission Fluid Automatic:

Mazda ATF-MV or equivalent DEXRON-III/MERCON compatible fluid

Brake Fluid Type:

DOT 3

Known Issues

Common Issues Na:

Oil leaks (valve cover gasket, rear main seal), rust (rocker panels, wheel wells), camshaft/crankshaft sensor failure, radiator leaks, AC compressor failure.

Common Issues Nb:

Similar to NA with potential for power window motor issues, fuel pump failure, and suspension component wear.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba Ittai - horse and rider as one

Model Evolution

Generation 1 Launch:

Introduced in 1989 for the 1990 model year, inspired by the classic British roadsters like the Lotus Elan and MG MGB.

Major Updates:

1994: Introduction of the 1.8L engine (BP-ZE), chassis stiffening, improved interior. 1999: Second generation (NB) introduced with more modern styling and improved aerodynamics.

Production

Production Locations:

Japan (Mazda's Hofu Plant)

Production Years Covered:

1990-2005 (NA and NB generations)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Car and Driver's 10Best list for multiple years during its production run, cementing its status as a benchmark for affordable sports cars.