BMW 316 316i 1990 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Model: 316 Variant: 316i Year: 1990 Codes Chassis Code: E30 Engine Code Identifier: M40 👋 Introduction Market Position Vehicle Segment:...

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标签: 1990 316 316i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Sub Model:

Variant:

Year:

Codes

Chassis Code:

Engine Code Identifier:

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive / Sports Sedan

Target Audience:

Enthusiasts seeking to maintain and repair their E30 316i

Competitive Analysis

Key Competitors Era:

Mercedes-Benz 190E, Audi 80/90, Ford Sierra, Alfa Romeo 75

Key Features

Vehicle Philosophy:

Driver-focused, balanced chassis, rear-wheel drive dynamics

Manual Value Proposition:

Essential resource for maintaining the legendary E30 platform, enabling owners to perform a wide range of service and repair tasks accurately.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive Service and Repair

Page Count

Estimated Pages:

Approx. 500-700 pages (typical for this era's comprehensive manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Likely Printed or Digital (PDF) - assumed printed based on era and common sales

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel injection (Bosch Motronic), ignition, cooling, lubrication, exhaust, emissions control

Transmission Systems:

Manual and Automatic transmission repair, overhaul, and adjustments

Drivetrain Systems:

Clutch, driveshafts, differential, rear axle components

Suspension Systems:

Front and rear suspension, shock absorbers, springs, control arms, bushings

Steering Systems:

Steering rack, power steering system, steering column

Braking Systems:

Hydraulic system, brake discs, calipers, pads, ABS (if equipped), parking brake

Electrical Systems:

Battery, charging system, starting system, lighting, instrumentation, fuses, relays, wiring diagrams

Body And Chassis:

Body panels, doors, windows, interior trim, structural components, jacking points

HVAC Systems:

Heating, ventilation, and air conditioning system (if equipped)

Procedures Included

Maintenance Procedures:

Scheduled maintenance (oil changes, filter replacements, inspections), fluid level checks, spark plug replacement, belt adjustments

Diagnostic Procedures:

Troubleshooting guides for common symptoms, diagnostic error code interpretation (for Motronic system)

Repair Procedures:

Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component repair

Adjustment Procedures:

Valve clearance adjustment, idle speed adjustment, clutch adjustment

Torque Specifications:

Detailed torque values for all critical fasteners

Special Tools:

Identification and usage of BMW-specific tools required for certain procedures

Technical Depth

Depth Level:

In-depth, suitable for professional mechanics and experienced DIY enthusiasts

Detail Level:

Detailed step-by-step instructions, exploded views, diagrams, and schematics

📊 Manual Specifications

File Format

Digital Format Details:

Searchable PDF with high-resolution images and diagrams (if digital)

Print Quality

Print Quality Details:

High-quality printing with clear text and durable paper stock (if printed)

Binding Type

Binding Type Details:

Staple-bound, perfect bound, or spiral-bound for lay-flat usability (typical for workshop manuals)

Paper Type

Paper Type Details:

Durable, semi-gloss or matte paper to withstand workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, DOHC (M40 variant)

Displacement:

1.6 Liters (1596 cc)

Bore X Stroke:

84.0 mm x 71.0 mm

Compression Ratio:

8.8:1 (typical for M40)

Performance

Horsepower:

Approx. 101-102 PS (74-75 kW) at 5800-6000 rpm

Torque:

Approx. 138-140 Nm (102-103 lb-ft) at 4250-4500 rpm

Fuel System

Fuel Delivery:

Bosch Motronic electronic fuel injection (EFI)

Fuel Type:

Unleaded gasoline (RON 95 recommended)

Ignition System:

Electronic ignition with knock sensor

Fluid Specifications

Engine Oil Type:

BMW High Performance SAE 15W-40 or 10W-40 (API SG or higher)

Fluid Capacities

Engine Oil Capacity:

Approx. 4.25 Liters (with filter change)

Coolant Capacity:

Approx. 7.5 Liters

🔧 Transmission

Standard

Transmission Type Standard:

Getrag 240G 5-speed manual transmission

Optional

Transmission Type Optional:

ZF 4HP22 4-speed automatic transmission

Features

Transmission Fluid Type Manual:

API GL-4 SAE 75W-90 synthetic gear oil

Transmission Fluid Type Automatic:

Dexron II (or equivalent)

Clutch Type:

Hydraulically operated single dry plate clutch

📐 Dimensions

Exterior

Length:

Approx. 4340 mm (170.9 in)

Width:

Approx. 1680 mm (66.1 in)

Height:

Approx. 1380 mm (54.3 in)

Wheelbase:

Approx. 2570 mm (101.2 in)

Weights

Curb Weight:

Approx. 1150-1250 kg (2535-2756 lbs)

Gross Vehicle Weight Rating:

Approx. 1600 kg (3527 lbs)

Tire Specifications

Standard Tire Size:

185/70 R14

Wheel Specifications

Wheel Bolt Pattern:

5 x 120 mm

Wheel Offset:

ET 30 to ET 35 (typical)

🛡️ Safety Features

Ratings

Safety Ratings Era:

Early 1990s standards; ABS was optional and not universally standard. Crumple zones designed for the era.

Active Features

Active Safety Features:

Optional Anti-lock Braking System (ABS), Four-wheel disc brakes (front ventilated)

Passive Features

Passive Safety Features:

Reinforced passenger cell, front and rear crumple zones, three-point seat belts (front and rear), optional driver's airbag (late E30 variants, less common on base 316i)

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio, cassette player. Optional features like upgraded speakers or multi-speaker systems.

Driver Assistance

Driver Assistance Features:

ABS (optional), limited driver aids typical for the era.

Connectivity

Connectivity Features:

N/A (No modern connectivity features like Bluetooth or USB)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually, whichever comes first.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type. Inspect every oil change.

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles.

Timing Belt Replacement:

Critical for M40 engines: Every 40,000 - 60,000 miles (60,000 - 100,000 km) or 4-5 years. Failure causes catastrophic engine damage.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (recommend DOT 4 for better performance)

Power Steering Fluid Type:

ATF Dexron II or a BMW-approved power steering fluid

Known Issues

Common Engine Issues:

Head gasket leaks, idle control valve issues, oil leaks (valve cover, oil pan), injector issues, starter motor problems, ignition coil failures.

Common Chassis Issues:

Bushings (control arm, sway bar, trailing arm) wear, rear subframe mounting fatigue, rust (wheel wells, rocker panels, strut towers), strut bearing failure.

Common Electrical Issues:

Wiring harness degradation, fuel pump relay failures, instrument cluster problems, door lock actuator failure.

Part Numbers

Timing Belt Part Number Example:

BMW Part No. 11 31 1 417 371 (or equivalent aftermarket)

Oil Filter Part Number Example:

BMW Part No. 11 42 1 719 183 (or equivalent like Mann W712/22)

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Known for 'The Ultimate Driving Machine', focusing on performance, engineering, and driver engagement.

Model Evolution

E30 Introduction:

The E30 chassis replaced the E21 3 Series in 1982, and represented a significant evolution in BMW's compact executive car line. The 316i variant was an entry-level offering.

E30 Facelifts:

The E30 received a significant facelift in 1987, introducing larger bumpers, revised lights, and updated interior features. The 1990 model falls into the late E30 production period.

Production

Production Years E30:

1982-1994 (sedan/coupe/convertible), 1985-1991 (touring/wagon)

E30 Body Styles:

2-door sedan (coupe), 4-door sedan, convertible, and 5-door touring (wagon).

Manufacturing Locations:

Primarily Germany (Munich, Dingolfing), with some assembly in other locations globally.

🏆 Awards & Recognition

Recognitions

E30 Generation Recognition:

The E30 generation is widely regarded as a modern classic and one of BMW's most iconic and well-engineered vehicles.

Ratings

Car And Driver E30:

Consistently praised by automotive journalists for its driving dynamics and build quality throughout its production run.

Certifications

Manual Authority:

Authoritative and trusted source for BMW E30 repair information, used by professionals and enthusiasts.