Citroen Ax 1990 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Citroën Model: Ax Year: 1990 Codes Chassis Code Series: ZA 👋 Introduction Market Position Segment: Supermini / City Car Target Audience: Cost-conscious urban drivers, first-time...

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标签: 1990 AX Car Cars Citroen

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Year:

Codes

Chassis Code Series:

👋 Introduction

Market Position

Segment:

Supermini / City Car

Target Audience:

Cost-conscious urban drivers, first-time car buyers, economy-focused motorists.

Competitive Analysis

Key Competitors 1990:

Ford Fiesta, Peugeot 205, Renault 5, Fiat Uno, Volkswagen Polo.

Key Features

Design Philosophy:

Lightweight construction, compact dimensions, fuel efficiency, affordability, distinctive styling.

Manual Value Proposition:

Empowers owners to perform maintenance and repairs, saving significant costs compared to professional servicing.

📋 Manual Details

Coverage Areas

Engine Coverage:

All Engine Types (Petrol & Diesel)

Transmission Coverage:

All Transmission Types (Manual & Automatic)

Trim Level Coverage:

All Trim Levels

Page Count

Estimated Page Count:

Hundreds of pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service And Repair:

Comprehensive overhaul, component testing, timing belt/chain, gasket replacement, cylinder head work, piston and ring service, crankshaft and bearing service.

Cooling System:

Radiator, water pump, thermostat, hoses, fan operation, coolant specifications and bleeding procedures.

Fuel System:

Fuel pump, fuel filter, fuel injectors (petrol), carburettor (if applicable to specific engines), fuel lines, fuel tank, fuel pressure testing.

Emission System:

Catalytic converter, oxygen sensors, EGR system (if equipped), emission control components and testing.

Transmission Service And Repair:

Manual gearbox overhaul, clutch replacement, automatic transmission service (fluid changes, adjustments, potential rebuild procedures), drive shafts, CV joints.

Brake System:

Front and rear brake pad replacement, disc and drum servicing, brake caliper overhaul, brake lines and hoses, brake fluid specifications and bleeding, parking brake adjustment.

Suspension:

Front suspension (MacPherson struts, wishbones), rear suspension (torsion beams, trailing arms), shock absorber replacement, spring replacement, wheel bearing service, alignment specifications.

Steering:

Steering rack, tie rod ends, power steering system (if equipped), steering column, wheel alignment procedures.

Electrical System:

Battery, starter motor, alternator, ignition system (coil, distributor, spark plugs), lighting system, fuses, relays, indicators, horn, dashboard instruments.

Wiring Diagrams:

Detailed, specific wiring diagrams for all electrical circuits, including engine management, lighting, accessories, and more.

Chassis And Body:

Body panel removal/installation, door mechanisms, hinges, locks, glass replacement, underbody corrosion protection, chassis structure.

Restraint System:

Seat belt inspection, adjustment, and replacement (if applicable to 1990 models).

Interior:

Dashboard removal, seat removal, trim panel replacement, heater controls.

Heater And Air Conditioning:

Heater core, blower motor, ducting, controls. Air conditioning system diagnosis and refrigerant handling (if factory-equipped).

Procedures Included

General Maintenance:

Oil changes, filter replacements, fluid level checks, tire pressure checks, general inspection procedures.

Troubleshooting:

Diagnostic charts for common symptoms, electrical fault finding, mechanical issue resolution.

Engine Service And Repair Procedures:

Step-by-step instructions for all engine mechanical repairs, including torque specifications and special tool requirements.

Transmission Service And Repair Procedures:

Detailed procedures for gearbox and clutch overhaul, fluid change intervals, and troubleshooting.

Brake System Repair Procedures:

Complete guide to brake servicing, including bleeding and component replacement.

Electrical System Diagnostics:

Detailed guidance for diagnosing electrical faults, using wiring diagrams, and testing components.

Suspension And Steering Repair:

Instructions for replacing suspension components, adjusting steering geometry, and servicing steering systems.

Periodic Lubrication:

Recommended lubrication points and intervals for various vehicle components.

Disassembly And Assembly:

Detailed procedures for removing and reinstalling major components.

Cleaning And Reinstalling:

Instructions on cleaning components during repair and proper reassembly techniques.

Technical Depth

Depth:

Comprehensive Professional Technician Level

Diagnostic Capabilities:

Advanced diagnostics for engine, electrical, and mechanical systems.

Rebuild Procedures:

Detailed procedures for engine and transmission rebuilds.

Illustrations And Diagrams:

Hundreds of detailed illustrations, drawings, and photos to guide repair procedures.

Troubleshooting Guidance:

Specific fault codes, diagnostic trees, and step-by-step problem-solving.

📊 Manual Specifications

File Format

Format:

Compatibility:

Compatible with all versions of Windows & Mac

Print Quality

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

⚙️ Engine Specifications

Primary Engine

Engine Codes Examples:

TU9M (1.1L), TU1CP (1.1L), XUD7 (1.8L Diesel). Specific engine codes vary by market and trim.

Performance

Horsepower Range:

Approximately 45-75 hp (petrol), 60 hp (diesel). Varies by engine variant.

Torque Range:

Varies by engine, typically 75-100 Nm (petrol), 110-120 Nm (diesel).

Fuel System

Fuel Delivery Petrol:

Single-point or multi-point fuel injection, or carburetion depending on engine and market.

Fuel Type:

Unleaded Petrol (RON 95-98), Diesel (for diesel variants).

🔧 Transmission

Standard

Manual Transmission:

Likely 4-speed or 5-speed manual gearbox.

Optional

Automatic Transmission:

Optional automatic transmission may have been available on certain models/markets.

Features

Clutch Type:

Single dry plate clutch.

📐 Dimensions

Exterior

Length:

Approx. 3,400 mm

Width:

Approx. 1,620 mm

Height:

Approx. 1,340 mm

Weights

Curb Weight:

Approx. 750-850 kg (depending on engine and equipment).

🛡️ Safety Features

Ratings

Crash Test Data Availability:

Limited official crash test data publicly available for this specific year and model compared to modern standards. Early Euro NCAP standards were less comprehensive.

Active Features

Braking System:

Front disc brakes, rear drum brakes. ABS was not a common feature on base models of this era.

Passive Features

Seat Belts:

Standard seat belts.

Body Construction:

Lightweight steel unibody construction.

💡 Technology Features

Infotainment

Radio Cassette Player:

Optional factory-fitted or aftermarket radio/cassette player common.

Driver Assistance

Not typically standard on base models for this year. May have been an option on higher trims.

Connectivity

Connectivity Features:

None standard from factory (pre-dating widespread digital connectivity).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 10,000 - 15,000 km or 12 months, whichever comes first. Refer to manual for exact specifications.

Timing Belt Replacement:

Crucial; typically around 60,000-80,000 km or 4-5 years. Failure can cause catastrophic engine damage.

Brake Fluid Change:

Every 2 years or as specified in the manual. Crucial for brake performance and safety.

Fluid Specifications

Engine Oil:

Refer to manual, likely 10W-40 or 5W-40 semi-synthetic or fully synthetic. Viscosity may vary by climate.

Coolant:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific type (e.g., OAT/HOAT) depends on original fill, refer to manual.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Always use specified type.

Transmission Fluid Manual:

API GL-4 gear oil, SAE 75W-80 or 75W-90. Capacity typically around 2 liters.

Transmission Fluid Automatic:

Specific ATF fluid type as per manual. Capacity varies.

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, exhaust system components, cooling fan motor, ignition components (HT leads, distributor cap/rotor).

Electrical Gremlins:

As with many cars of this era, minor electrical issues can arise due to wiring age and connections (e.g., indicator faults, dashboard lights).

Rust Prone Areas:

Wheel arches, sills, rear valence, door bottoms, boot floor. Proper underbody protection is key.

📚 Vehicle History

Brand Heritage

Citroen Philosophy:

Known for innovative design, comfort, and aerodynamic styling (e.g., DS, CX).

Model Evolution

Introduction Year:

Introduced in 1986 as a successor to the Citroën Visa.

Design Influence:

Production

Manufacturing Locations:

Primarily manufactured in France by Citroën (PSA Peugeot Citroën).

🏆 Awards & Recognition

Recognitions

European Car Of The Year Nomination:

While not winning, the AX was a strong contender and well-regarded for its design and economy.