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Kawasaki ATV KDX 200 1990 Digital Service Repair Manual

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$16.99
🏷️ Basic Information Identification Make: Kawasaki Model: KDX200 Year: 1990 Vehicle Type: All-Terrain Vehicle (ATV) Codes Chassis Code: KDX200-E1 👋 Introduction Market Position Vehicle Segment: Sport/Off-Road ATV Competitive Analysis Competitors...
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类型: Motorcycle
厂商:
Kawasaki
斯库: 51143
标签: 1990 Kawasaki KDX 200 KDX Models Motorcycle Motorcycles
Kawasaki ATV KDX 200 1990 Digital Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KDX200
Year:
1990
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Chassis Code:
KDX200-E1
👋 Introduction
Market Position
Vehicle Segment:
Sport/Off-Road ATV
Competitive Analysis
Competitors 1990:
Yamaha YZ250/Warrior, Honda TRX250R/FourTrax, Suzuki LT250R/LT-F250
Key Features
Vehicle Positioning:
Known for its lightweight, agile handling and powerful two-stroke engine, a favorite for trail riding and amateur racing.
Manual Value Proposition:
Provides dealership-level service information, empowering owners and independent mechanics for comprehensive maintenance and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Estimated 200-300 pages (typical for this era's comprehensive manuals)
Manual Type
Type:
Digital Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Engine Right Side, Engine Removal/Installation, Engine Bottom End Transmission
Drivetrain Systems:
Transmission, Wheels/Tires, Final Drive
Chassis Systems:
Brakes, Suspension, Steering
Electrical Systems:
Electrical System
Auxiliary Systems:
Appendix (likely includes torque settings, fluid capacities, wiring diagrams)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug maintenance, chain adjustment, brake pad replacement, suspension adjustments
Repair Procedures:
Engine rebuilds (top and bottom end), transmission overhauls, brake caliper overhauls, carburetor tuning/rebuilding, electrical component testing/replacement
Troubleshooting Procedures:
Diagnostic guides for common issues, electrical fault finding
Technical Depth
Depth:
Comprehensive: From basic user maintenance to full engine and component overhauls.
Diagrams:
Detailed step-by-step diagrams and illustrations
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader, WinZip (for potential archive extraction)
Compatibility:
All versions of Windows & Mac
Features:
Zoom In/Out capability
Print Quality
Printability:
Likely printable pages, optimized for clarity
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, Reed Valve
Displacement:
198 cc
Bore X Stroke:
66.0 x 58.0 mm (typical for KDX200 of this era)
Compression Ratio:
7.8:1 (typical)
Carburetor:
Keihin PWK33 (typical for this model)
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower Estimated:
Approx. 28-30 HP (at crankshaft, estimated for stock configuration)
Torque Estimated:
Approx. 19-21 lb-ft (at crankshaft, estimated for stock configuration)
Fuel System
Fuel Type:
Unleaded gasoline, 91 octane (AKI) or higher recommended
Fuel Mixture:
2-stroke oil pre-mix (typically 50:1 or 40:1 ratio specified in manual)
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (specified in manual)
Coolant Capacity:
Approx. 1.2 Liters (refer to manual for exact capacity)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific ratios detailed in the manual, crucial for performance tuning.
Transmission Oil Type:
API GL-4 SAE 80W or 90W gear oil (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 75.6 inches (1920 mm) (refer to manual for exact)
Width:
Approx. 45.5 inches (1155 mm) (refer to manual for exact)
Height:
Approx. 44.1 inches (1120 mm) (refer to manual for exact)
Weights
Dry Weight:
Approx. 249 lbs (113 kg) (refer to manual for exact)
Fuel Capacity:
Approx. 2.6 US gallons (9.8 Liters) (refer to manual for exact)
🛡️ Safety Features
Ratings
Safety Standards:
ATV safety standards of the era, with emphasis on rider responsibility and safe operating practices.
Active Features
Braking System:
Hydraulic disc brakes front and rear, providing effective stopping power.
Suspension System:
Long-travel independent front suspension and a Uni-Trak rear suspension system for handling rough terrain.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic ATV design of the era focused on performance and utility, not infotainment).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems in this model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 20-40 hours of operation or annually (refer to manual for precise intervals).
Air Filter Cleaning:
Inspect and clean every 5-10 hours of operation, depending on riding conditions.
Spark Plug Replacement:
Recommended every 100-200 hours of operation or as needed based on inspection.
Fluid Specifications
Engine Oil:
2-stroke engine oil, SAE 10W-30 (for oil injection system, refer to manual for exact specification).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items:
Piston rings, clutch plates, chain and sprockets, wheel bearings, brake pads, and fork seals are common wear items on ATVs of this age and type.
Carburetor Issues:
Carburetor jetting and cleaning are crucial for optimal performance, especially after periods of storage or if using incorrect fuel mixtures.
📚 Vehicle History
Brand Heritage
Kawasaki Atv Legacy:
Kawasaki has a strong history in off-road performance vehicles, including a significant presence in the ATV market with models like the Bayou and the sport-oriented KDX line.
Model Evolution
Kdx200 Series:
The KDX200 was a popular model in Kawasaki's ATV lineup, known for its performance and off-road capabilities, evolving through various iterations from the mid-1980s.
Production
Production Period:
The KDX200 was produced for many years, with the 1990 model representing a specific iteration in its development.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The KDX200 line was generally well-regarded by enthusiasts for its sporty performance and capability in its class.
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