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RARE Mazda MX5 MX-5 MIATA 1990 Parts Catalog IPL Manual

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🏷️ Basic Information Identification Make: Mazda Model: MX-5 Miata Model Generation: NA (First Generation) Model Year: 1990 Codes Chassis Code: NA Engine Code: B6ZE 👋 Introduction Market Position Vehicle Class:...
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RARE Mazda MX5 MX-5 MIATA 1990 Parts Catalog IPL Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MX-5 Miata
Model Generation:
NA (First Generation)
Model Year:
1990
Codes
Chassis Code:
NA
Engine Code:
B6ZE
👋 Introduction
Market Position
Vehicle Class:
Lightweight, rear-wheel-drive sports convertible/roadster.
Market Segment:
Affordable sports car, competitor to vehicles like the Triumph Spitfire (historically) and later the Fiat Barchetta.
Competitive Analysis
Key Competitors 1990:
Toyota MR2, Nissan 300ZX (though a higher price point), Alfa Romeo Spider, Porsche 944.
Key Features
Driving Experience:
Renowned for its exceptional handling, direct steering feel, lightweight construction, and engaging driving dynamics, often described as a modern interpretation of classic British roadsters.
Design Philosophy:
Jinba Ittai ('horse and rider as one') - emphasizing the driver's connection to the machine.
Rarity And Collectibility
Current Status:
Highly sought-after by enthusiasts and collectors due to its purity of design and driving pleasure, especially early NA models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts Catalog / Illustrated Parts List (IPL)
Additional Coverage:
Collision Repair Information (Bonus Section)
Page Count
Estimated Page Count:
300-400 (Estimate based on typical IPLs of this era)
Manual Type
Type:
Parts Catalog (IPL)
Language
Language:
English
Format
Format:
Printed Booklet/Catalog
📖 Manual Coverage
Systems Covered
Engine Assembly:
Detailed breakdown of engine components, including block, head, pistons, crankshaft, camshafts, valve train, cooling system, lubrication system, intake, and exhaust manifolds.
Drivetrain Components:
Clutch, flywheel, transmission (manual and automatic variants), driveshafts, differential, rear axle assembly, and hubs.
Chassis And Suspension:
Frame, subframes, suspension arms, springs, shock absorbers, bushings, steering rack, tie rods, sway bars, and related hardware.
Braking System:
Front and rear brake assemblies (calipers, rotors, pads, lines, master cylinder), parking brake mechanism.
Steering System:
Steering column, steering wheel, rack and pinion assembly, power steering pump, hoses, and associated linkage.
Body Exterior:
Body panels (fenders, doors, hood, trunk, bumpers), convertible top mechanism, latches, hinges, seals, emblems, trim pieces, and lighting (headlights, taillights, signals).
Body Interior:
Dashboard, seats, seat belts, door panels, center console, carpeting, headliner, HVAC controls, and interior trim components.
Electrical System:
Wiring harnesses, fuse box, relays, battery, starter, alternator, lighting circuits, ignition system components, sensors, and switches.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, and fuel pressure regulator.
Cooling System:
Radiator, fan, hoses, thermostat, water pump, and heater core.
Emission Control Systems:
Catalytic converter, exhaust manifold, EGR valve, and associated piping.
Procedures Included
Part Identification:
Identification of all original Mazda part numbers for every component, crucial for ordering correct replacements.
Assembly Disassembly:
Visual exploded views of each system and sub-assembly, illustrating the order and orientation of parts for assembly and disassembly.
Collision Repair Guidance:
Specific guidance on repairing damage sustained in collisions, likely covering areas like body panel replacement, frame straightening considerations, and component alignment.
Component Layout:
Clear diagrams showing the location and interconnection of parts within a system.
Technical Depth
Depth:
Highly detailed for parts identification and assembly. Focuses on 'what' and 'where' parts go, rather than 'how to repair' in a step-by-step procedural manner (which would be in a Service Manual).
Intended User:
Parts departments, technicians, restoration specialists, and knowledgeable owners.
📊 Manual Specifications
File Format
Format Type:
Printed
Print Quality
Print Quality:
Professional offset printing (typical for OEM manuals).
Binding Type
Binding:
Stapled or perfect bound (common for parts catalogs).
Paper Type
Paper Quality:
Durable paper stock, often with a semi-gloss finish to enhance image clarity.
⚙️ Engine Specifications
Primary Engine
Engine Code:
B6ZE (DOHC)
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1598 cc (1.6 Liters)
Bore X Stroke:
78.0 mm x 83.6 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
113 hp @ 6500 rpm (approx.)
Torque:
100 lb-ft @ 5000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane minimum recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or Electronic Ignition (depending on market/specific build)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (available on some markets)
Features
Manual Gear Ratios Approx:
1st: 3.133, 2nd: 1.800, 3rd: 1.310, 4th: 1.000, 5th: 0.815, Reverse: 2.500
Clutch Type:
Hydraulically actuated, dry single-plate
📐 Dimensions
Exterior
Length:
3955 mm (155.7 in)
Width:
1675 mm (65.9 in)
Height:
1235 mm (48.6 in)
Wheelbase:
2265 mm (89.2 in)
Front Track:
1420 mm (55.9 in)
Rear Track:
1430 mm (56.3 in)
Weights
Curb Weight:
960 - 1020 kg (2116 - 2249 lbs), depending on options and market
Gross Vehicle Weight Rating:
N/A (Typically not specified for this class of vehicle)
Cargo
Trunk Volume:
Approx. 150 liters (5.3 cu ft)
Wheels And Tires
Standard Wheel Size:
14 x 5.5 inches
Optional Wheel Size:
15 x 6.0 inches (on later NA models or optional packages)
Standard Tire Size:
185/60R14
Wheel Bolt Pattern:
4x100 mm
Wheel Offset:
+35 mm (typical)
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Not extensively tested by modern standards. Early NA models had basic safety features.
Active Features
ABS:
Optional (typically on higher trims or later production runs)
Passive Features
Airbags:
Driver-side airbag standard in most markets from 1990.
Seatbelts:
3-point inertia-reel seatbelts
Rollover Protection:
Reinforced A-pillars and pop-up roll bar behind seats (integrated into the chassis structure).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, typically 4 speakers. Aftermarket head units are common upgrades.
Driver Assistance
Cruise Control:
Optional
Connectivity
Original Connectivity Features:
Basic radio and optional power windows/mirrors. No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended).
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 45,000 miles (NGK BKR5E-11 or equivalent recommended).
Timing Belt Replacement:
Critical: Every 60,000 miles or 4 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type Capacity:
10W-30 or 10W-40 (API SG or higher), 3.5 US quarts (3.3 L) with filter change.
Coolant Type Capacity:
Mazda Long Life Coolant (or equivalent ethylene glycol-based coolant mixed 50/50 with distilled water). Capacity: Approx. 5.0 US quarts (4.7 L).
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type Manual:
GL-4 SAE 75W-90 gear oil (e.g., Red Line MT-90 or equivalent).
Differential Fluid Type:
GL-5 SAE 75W-90 gear oil.
Known Issues
Common Wear Items:
Clutch wear, shifter linkage bushings, radiator hoses, heater core, window regulators, door lock actuators, and aging weather stripping.
Engine Specific Concerns:
Oil leaks from valve cover gasket, front crankshaft seal. Potential for timing belt failure if not replaced on schedule.
Suspension And Steering:
Worn ball joints, tie rod ends, and wheel bearings. Steering rack leaks can occur.
Body And Chassis:
Rust formation, particularly around rocker panels, rear wheel arches, and chassis outriggers. Drain tube blockages can lead to water ingress into the cabin.
📚 Vehicle History
Brand Heritage
Mazda Sports Car Legacy:
Mazda has a history of producing lightweight sports cars, including the Cosmo Sport and RX series, but the Miata was its most successful global effort in this segment.
Model Evolution
Launch Year:
1989 (as a 1990 model year vehicle)
First Generation Codenames:
NA (North America), Eunos Roadster (Japan), MX-5 (Europe/Australia)
Production
Manufacturing Plant:
Hofu, Yamaguchi Prefecture, Japan
Na Generation Production Years:
1989-1997
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for multiple consecutive years, starting in 1990.
Motoring Journalism Acclaim:
Widely praised by automotive journalists worldwide for its driving pleasure and value, often credited with reviving the affordable sports car segment.
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