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1990 Mazda RX-7 (2nd gen) Service and Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FC3S (2nd Generation) Year: 1990 Generation Generation Designation: 2nd Generation (FC) Generation Years: 1985-1992 Codes Chassis Codes: FC3S 👋 Introduction...
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类型: Car
厂商:
斯库: 458837
1990 Mazda RX-7 (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Model Code:
FC3S (2nd Generation)
Year:
1990
Generation
Generation Designation:
2nd Generation (FC)
Generation Years:
1985-1992
Codes
Chassis Codes:
FC3S
👋 Introduction
Market Position
Vehicle Class:
Sports Car / Grand Tourer
Segment:
Compact/Mid-size Sports Coupe
Competitive Analysis
Key Competitors:
Toyota Supra, Nissan 300ZX (Z32), Chevrolet Camaro, Ford Mustang, Porsche 944
Key Features
Unique Selling Proposition:
Rotary engine technology, balanced chassis, striking design
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Page Count:
Extensive (Specific count not provided, but implies comprehensive coverage)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Likely printed physical manual (standard for the era), potentially available digitally
📖 Manual Coverage
Systems Covered
Engine Systems:
Rotary engine (13B), fuel injection, ignition, lubrication, cooling, exhaust, emissions control
Drivetrain Systems:
Manual transmission, automatic transmission, clutch, driveshaft, differential, axles
Suspension Steering:
Front suspension (independent, MacPherson strut with trailing links), rear suspension (independent, semi-trailing arm), power steering system, steering gearbox
Brake Systems:
Front disc brakes, rear disc brakes, anti-lock braking system (ABS), parking brake, brake hydraulics
Electrical Electronics:
12V electrical system, battery, charging system (alternator), starting system, lighting, instruments, gauges, wiring diagrams, ECU, sensors
Body Chassis:
Body panel repair, chassis frame, doors, hood, trunk, glass, interior trim, seats, bumpers
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system operation and repair
Procedures Included
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, spark plug replacement, belt adjustments, fluid level checks
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation (where applicable), system testing procedures
Repair Procedures:
Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major systems
Engine Rebuild:
Detailed procedures for rotary engine apex seal replacement, rotor housing inspection, oil seal replacement, and complete engine overhauls
Transmission Repair:
Disassembly, inspection, and reassembly of manual and automatic transmissions
Electrical Repairs:
Wiring harness repair, component testing and replacement, circuit diagnosis using provided wiring diagrams
Technical Depth
Depth Of Information:
Factory-level technical information, including detailed specifications, torque values, clearances, diagnostic procedures, and specialized tools required
Target Audience:
Professional technicians and experienced DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
N/A (assuming printed for this context)
Print Quality
Print Quality:
High-quality, durable paper stock, clear diagrams and text
Binding Type
Binding Type:
Likely perfect-bound or spiral-bound for ease of use in a workshop environment
Paper Type
Paper Type:
Durable, often coated paper to resist workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Rotary (13B-EGI)
Engine Configuration:
Two-rotor, Wankel
Displacement:
1.3 L (79.1 cu in) - Designated as 13B, actual displacement is effectively twice that of a 4-stroke of equivalent power output
Bore X Stroke:
100.0 mm x 84.0 mm (per rotor) - Note: Rotary engines use eccentric shafts, not crankshafts in the traditional sense.
Performance
Horsepower:
Approximately 200 hp @ 6,500 rpm (for naturally aspirated models)
Torque:
Approximately 190 lb-ft @ 4,000 rpm (for naturally aspirated models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), often with multi-point injection (MPI)
Fuel Type:
Unleaded Gasoline
Octane Rating:
Premium Unleaded (91+ octane recommended)
Maintenance Notes
Apex Seals:
Critical wear component requiring specific service procedures; oil changes crucial for lubrication of seals.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Gear Ratios:
Specific ratios vary by model and transmission type, detailed in manual.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification)
Automatic Transmission Fluid:
Mazda ATF-III or equivalent (check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4,390 mm (172.8 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,295 mm (51.0 in) (Coupe)
Wheelbase:
Approx. 2,520 mm (99.2 in)
Weights
Curb Weight:
Approx. 1,250 - 1,350 kg (2,755 - 2,976 lbs), varies by trim and options
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA and IIHS ratings for this era are not as standardized as modern vehicles; consult specific regional testing data if available.
Active Features
Antilock Brakes:
Available ABS on some models
Traction Control:
Not commonly equipped on 1990 models
Passive Features
Airbags:
Driver-side airbag standard on most 1990 models, passenger airbag not typically available.
Seatbelts:
3-point inertia reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on some models.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard on most higher trims.
Connectivity
Phone Integration:
Not available in its original form; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, crucial for rotary engine longevity
Spark Plug Replacement:
Refer to manual; rotary-specific spark plugs and intervals apply
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity and type for rotary engines)
Coolant Type:
Mazda Super Long Life Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Rotary Engine Wear:
Apex seals, side seals, and rotor housings are critical wear components. Regular oil changes and proper warm-up/cool-down are essential.
Fuel Injector Clogging:
Can occur over time, impacting performance and fuel economy.
Vacuum Leaks:
Degradation of vacuum hoses can lead to rough idle and performance issues.
Weather Stripping:
Aging rubber seals can lead to water leaks and interior noise.
📚 Vehicle History
Brand Heritage
Mazda Sports Car Legacy:
Mazda has a long history of producing engaging and innovative sports cars, notably the Cosmo, RX series (RX-7, RX-8), and MX-5 Miata.
Model Evolution
Fc Generation Development:
The FC generation (1985-1992) succeeded the SA22C (FB) and introduced a more sophisticated chassis, independent rear suspension, and the option of turbocharging. It was famously featured in the Initial D manga and anime.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The FC generation RX-7 was named to Car and Driver's Ten Best list multiple times during its production run.
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