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1990 Mercedes W124 E Service and Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Chassis Code: W124 Model Year: 1990 Generation Generation Name: First Generation (W124) Generation Years: 1984-1995 (Global) 👋 Introduction Market Position Vehicle Class:...
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1990 Mercedes W124 E Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E-Class
Chassis Code:
W124
Model Year:
1990
Generation
Generation Name:
First Generation (W124)
Generation Years:
1984-1995 (Global)
👋 Introduction
Market Position
Vehicle Class:
Executive Mid-size Sedan/Estate (E-Segment)
Brand Reputation:
Mercedes-Benz known for build quality, durability, and engineering excellence
Competitive Analysis
Key Competitors 1990:
BMW 5 Series (E34), Audi 100 (C3/C4), Jaguar XJ (XJ40), Volvo 700 Series
Key Features
Vehicle Strengths:
Robust construction, refined ride, excellent safety features, durable powertrains, sophisticated design
Manual Value Proposition:
Provides dealership-level technical information, enabling DIY repairs and comprehensive understanding of the vehicle, saving costs and enhancing ownership experience.
Manual Advantage:
Vehicle-specific, not generic; offers step-by-step instructions with diagrams and schematics.
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z for 1990 Mercedes-Benz W124 E-Class
Engine Coverage:
Petrol and Diesel engines common to the 1990 W124 E-Class
Transmission Coverage:
Automatic and Manual Transmissions
Electrical Coverage:
Comprehensive electrical schematics, diagnostics, and component descriptions
Body Coverage:
Exterior and interior body repairs, trim, and glass replacement
Page Count
Estimated Page Count:
High, comprehensive volume (exact count not specified but implies full factory manual detail)
Manual Type
Manual Type:
Factory Service and Repair Manual
Purpose:
Diagnosis, Maintenance, Service, and Repair
Language
Language:
English
Format
Digital Format:
PDF
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine, Fuel System, Lubrication, Cooling, Ignition, Starting, Charging, Emission Control, Intake, Exhaust, Automatic Transmission, Manual Transmission, Clutch
Drivetrain Systems:
Transfer Case (if applicable), Propeller Shaft, Drive Shaft, Differential, Axle, Suspension, Tire & Wheel
Chassis Systems:
Brake Control, Brakes, Parking Brake, Steering Column, Power Steering
Body And Interior Systems:
Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Door, Exterior & Interior Trim
Electrical Systems:
Multiplex/CAN Communication, General Electrical Components, Wiring Schematics
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair Procedures:
Step-by-step instructions for a vast array of repairs across all vehicle systems
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (where applicable)
Component Overhaul:
Detailed procedures for rebuilding major components like engines and transmissions
Installation Procedures:
Instructions for installing new or replacement parts and accessories
Technical Depth
Depth Of Information:
Factory-level, highly detailed
Illustrations And Diagrams:
Includes numerous diagrams, illustrations, and wiring schematics
Specification Detail:
Provides precise specifications for all aspects of the vehicle
Troubleshooting Complexity:
Covers basic to advanced troubleshooting scenarios
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable due to PDF format, especially with OCR capabilities
Print Quality
Printability:
All pages are printable
Enlargement Capability:
Images and diagrams can be blown up and printed enlarged
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper Type:
N/A (Digital file)
Digital Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or similar decompression utility)
Download Speed:
Speed Download (implies optimized file size for quick retrieval)
⚙️ Engine Specifications
Primary Engine
Engine Options 1990:
Likely includes M102 (2.0L, 2.3L inline-4) and M103 (2.6L, 3.0L inline-6) petrol engines, and OM601 (2.0L inline-4), OM602 (2.5L, 2.9L inline-5) diesel engines. Specific engine for the 'E' designation varies by market and exact model variant (e.g., 230E, 300E).
Performance
Fuel Delivery:
Bosch K-Jetronic or KE-Jetronic fuel injection for petrol models, Mechanical Diesel Injection for diesel models.
Fuel System
Fuel Type:
Unleaded Gasoline (Petrol), Diesel Fuel
Engine Management
Ignition System:
Electronic Ignition (e.g., breakerless)
Lubrication
Oil Capacity Approx:
Varies by engine, typically 5-8 liters. Manual will specify exact capacity and grade.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission on base models, or 4-speed automatic (722.4).
Optional
Optional Transmission:
4-speed automatic (722.4) or 5-speed automatic (722.3/722.5) on higher trims or specific engine variants.
Features
Automatic Features:
Torque converter, hydraulic control, potentially electronic control on later models within the W124 range, but 1990 likely primarily hydraulic.
📐 Dimensions
Exterior
Body Styles:
Saloon (Sedan), Estate (T-model), Coupe (C124), Convertible (A124) - though the manual specifically states W124 E, implying Sedan/Estate focus.
Weights
Curb Weight Approx:
Varies significantly by model and body style, typically ranging from 1450 kg to 1700 kg.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet high Mercedes-Benz safety standards for the era; ABS typically standard or optional.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Advanced Suspension Geometry for stability
Passive Features
Passive Safety:
Reinforced chassis, crumple zones, driver's airbag (optional on some models, potentially standard on later 1990 production), seat belt pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Factory radio/cassette player, often with a separate amplifier. Manual covers basic operation and component location.
Driver Assistance
ABS System:
Anti-lock Braking System (ABS) diagnosis and repair procedures.
Connectivity
Central Locking:
Vacuum-actuated central locking system, known for potential leaks in lines or actuators. Manual details troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 15,000 km or annually, depending on driving conditions and oil type. Manual will detail specific intervals and oil grades.
Major Service Intervals:
Spark plug replacement, brake fluid flush, coolant changes usually at intervals like 30,000 - 60,000 km or every 2-4 years.
Fluid Specifications
Engine Oil Spec:
Typically MB 229.1 or similar API SG/SH specification. Manual will specify viscosity (e.g., 10W-40, 15W-40, 5W-40 synthetic) based on climate and engine.
Transmission Fluid Spec:
Automatic Transmission Fluid (ATF) like MB 236.6 or Dexron II/III. Manual is crucial for correct specification.
Coolant Spec:
Ethylene Glycol based coolant, typically with MB approval specifications (e.g., G48). Manual will confirm.
Known Issues
Common W124 Issues:
Wiring harness insulation degradation (especially early models), vacuum line leaks affecting central locking and engine control, sunroof drain blockage leading to water ingress, potential head gasket issues on some engines, radiator support bushings, ball joint wear.
Common Repairs
Typical Repair Tasks:
Replacement of fuel injectors, fuel pumps, various sensors, brake pad/rotor replacement, suspension component renewal (ball joints, tie rods, control arm bushings), exhaust system repair, climate control system servicing.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Longstanding reputation for engineering, luxury, and durability since the late 19th century.
Model Evolution
W124 Introduction:
Introduced in 1984 as the successor to the W123, aiming for improved aerodynamics, safety, and driving dynamics while retaining Mercedes-Benz solidity.
Production
Production Years:
1984-1995
Manufacturing Locations:
Germany (Sindelfingen, Bremen), South Africa, Egypt, others
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1990 model year might be scarce, the W124 generation was widely praised for its engineering and longevity, often cited in 'best used car' lists for decades.
Ratings
Design Awards:
The W124's timeless design, penned by Bruno Sacco, is considered a benchmark of automotive styling.
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