Mitsubishi Galant 1990 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1990 Codes Chassis Code: E30 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Owners seeking to perform their own maintenance...

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标签: 1990 Car Cars Galant Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Mid-size sedan

Target Audience:

Owners seeking to perform their own maintenance and repairs, independent repair shops.

Competitive Analysis

Competitors:

Honda Accord, Toyota Camry, Ford Taurus, Nissan Maxima.

Key Features

Design Philosophy:

Aerodynamic styling, front-wheel drive platform, focus on driver comfort and reliability.

Notable Features:

Optional all-wheel drive (AWD) system, available V6 engine, advanced (for its time) multi-link suspension.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service & Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, component testing, timing belt replacement, cylinder head service, piston/ring inspection, crankshaft/bearing checks, oil pump diagnostics.

Engine Management:

Fuel injection system (MPI), ignition system (electronic), sensor diagnostics (TPS, MAP, O2, coolant temp), ECU troubleshooting, emission control systems.

Transmission Manual:

Clutch replacement, gearshift linkage adjustment, internal component inspection, fluid changes, bearing replacement.

Transmission Automatic:

Torque converter service, valve body diagnostics, transmission fluid and filter replacement, gear selection issues, overhaul procedures.

Brakes:

Hydraulic system bleeding, pad/rotor replacement, caliper overhaul, parking brake adjustment, master cylinder and booster testing.

Suspension:

Front strut/shock absorber replacement, rear shock absorber replacement, control arm bushings, ball joints, tie rod ends, wheel bearing service.

Steering:

Power steering pump and rack overhaul, fluid leaks, tie rod end replacement, steering column adjustments.

Electrical System:

Battery, charging system (alternator, starter), lighting circuits, horn, wiper/washer system, power windows/locks, fuse box diagrams, wiring schematics.

HVAC:

Heater core replacement, AC compressor service, refrigerant system diagnostics, blower motor replacement, climate control panel troubleshooting.

Body And Frame:

Door panel removal, interior trim components, bumper replacement, hood and trunk adjustments, exterior trim, rust repair guidelines.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil change procedures, filter replacement, spark plug replacement, coolant flushes, belt inspections.

Troubleshooting:

Diagnostic flowcharts for common drivability issues, electrical faults, braking system problems, and HVAC malfunctions.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components, including detailed diagrams and torque specifications.

Rebuild:

Comprehensive instructions for engine and transmission rebuilds, including machining specifications and assembly procedures.

Technical Depth

Depth:

Expert-level, suitable for professional mechanics and serious DIY enthusiasts. Covers everything from basic fluid changes to complete engine teardowns and rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text enabled

Printability:

Printable pages

Image Quality:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63 (2.0L SOHC)

Displacement:

1997 cc

Configuration:

Inline-4, Transverse

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.5:1

Horsepower Gross:

114 hp @ 5500 rpm

Torque Gross:

125 lb-ft @ 3500 rpm

Performance

Engine Code V6:

6G71 (2.5L SOHC V6)

Displacement V6:

2497 cc

Configuration V6:

V-6, Transverse

Horsepower V6:

145 hp @ 5500 rpm

Torque V6:

155 lb-ft @ 3500 rpm

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended)

Fuel Tank Capacity:

15.8 US gallons (60 liters)

🔧 Transmission

Standard

Transmission Type 4Cyl:

5-speed Manual

Optional

Transmission Type Auto:

4-speed Automatic (Optional on 4-cyl, Standard on V6)

Features

AWD Availability:

Optional All-Wheel Drive (AWD) system available with automatic transmission.

Clutch Type:

Hydraulically actuated, single dry plate (manual transmission)

📐 Dimensions

Exterior

Length:

184.1 inches (4675 mm)

Width:

67.9 inches (1725 mm)

Height:

54.7 inches (1390 mm)

Wheelbase:

104.7 inches (2659 mm)

Front Track:

57.9 inches (1470 mm)

Rear Track:

57.1 inches (1450 mm)

Weights

Curb Weight 4Cyl Manual:

2910 lbs (1320 kg)

Curb Weight V6 Auto AWD:

3395 lbs (1540 kg)

Gross Vehicle Weight Rating:

Approx. 4100 lbs (1860 kg)

Towing Capacity:

Not Recommended

🛡️ Safety Features

Ratings

NHTSA Driver Frontal Impact:

Not rated (Vehicle predates stringent modern testing)

IIHS Crash Test:

Not rated (Vehicle predates stringent modern testing)

Active Features

Optional Anti-lock Braking System (ABS) on some trims.

Passive Features

Airbags:

No driver or passenger airbags standard. Optional driver airbag on later models.

Seat Belts:

Three-point seat belts with front pretensioners.

Crumple Zones:

Designed with front and rear crumple zones for energy absorption.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo cassette player, optional CD player on higher trims.

Speakers:

Typically 4 or 6 speaker system.

Driver Assistance

Cruise Control:

Available on LS and GXE trims.

Connectivity

Connectivity Options:

Basic; no Bluetooth or USB connectivity. Primarily analog systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, whichever comes first.

Engine Oil Filter Replacement:

At every oil change.

Engine Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km).

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type.

Timing Belt Replacement:

Crucial: Every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.

Coolant Flush:

Every 30,000 miles (48,000 km) or 2-3 years.

Transmission Fluid Change Manual:

Every 30,000-60,000 miles (48,000-96,000 km).

Transmission Fluid Change Automatic:

Every 30,000 miles (48,000 km).

Brake Fluid Flush:

Every 2 years or 24,000 miles (38,000 km).

Fluid Specifications

Engine Oil Type 4Cyl:

API SG or SH, SAE 10W-30 or 5W-30

Engine Oil Type V6:

API SG or SH, SAE 10W-30 or 5W-30

Engine Oil Capacity 4Cyl:

4.2 US quarts (4.0 liters) with filter

Engine Oil Capacity V6:

4.5 US quarts (4.3 liters) with filter

Coolant Type:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water.

Transmission Fluid Type Manual:

GL-4, SAE 75W-90 or 80W-90 gear oil

Transmission Fluid Type Automatic:

Dexron II or equivalent ATF

Power Steering Fluid:

Dexron II or equivalent ATF

Brake Fluid:

DOT 3

Known Issues

Timing Belt Failure:

Extremely common and critical failure. Regular replacement is paramount.

Suspension Wear:

Bushings, ball joints, and tie rod ends are prone to wear, leading to steering looseness and noise.

Oil Leaks:

Valve cover gaskets and oil pan gaskets can leak over time.

Electrical Gremlins:

Aging wiring harnesses and connectors can lead to intermittent issues with lights, sensors, and accessories.

Automatic Transmission Problems:

Some units can develop shifting issues or solenoid failures, especially with high mileage and neglected fluid changes.

Cooling System:

Radiators and hoses can degrade, leading to leaks and overheating.

Part Numbers

Timing Belt Kit Example:

Example Part #1145A036 (ensure correct fitment)

Oil Filter Example:

Example Part #MD095100 or equivalent from aftermarket brands.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors Founding:

Motorsport Legacy:

Known for rally success, particularly with the Lancer Evolution series.

Model Evolution

Galant Introduction:

First generation introduced in 1969.

Fifth Generation:

The 1990 model belongs to the fifth generation (E30 series), introduced in 1987.

Design Influence:

Styled by Italian designer Oliver Lavellee, known for its aerodynamic 'jellybean' shape.

Production

Production Period:

1987-1993 (E30 series)

Manufacturing Locations:

Japan (primarily Okazaki Plant)

Trim Levels:

LS, GS, GXE (varied by market)

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

Was a recurring member of Car and Driver's Ten Best list in the late 1980s/early 1990s for its value and performance.