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Mitsubishi Laser Talon 1990 Factory Service Repair Manual

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The 1990 Mitsubishi Laser is a compact sports coupe and hatchback celebrated for its distinctive wedge-shaped styling and pop-up headlights. Built on the Chrysler JA/J2 platform and manufactured in Normal,...
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类型: Car
厂商:
斯库: 54387
Mitsubishi Laser Talon 1990 Factory Service Repair ManualMitsubishi Laser Talon 1990 Factory Service Repair ManualMitsubishi Laser Talon 1990 Factory Service Repair ManualMitsubishi Laser Talon 1990 Factory Service Repair Manual
The 1990 Mitsubishi Laser is a compact sports coupe and hatchback celebrated for its distinctive wedge-shaped styling and pop-up headlights. Built on the Chrysler JA/J2 platform and manufactured in Normal, Illinois, this vehicle was designed for enthusiasts seeking a stylish and performance-oriented compact car. Available in front-wheel drive, with all-wheel drive and turbocharged engine options on performance variants like the RS Turbo, the Laser offered a compelling package that competed with other sporty compacts of its era. Its engineering quality and reliability, hallmarks of Mitsubishi's automotive production, made it a notable contender in its segment. This factory service repair manual provides comprehensive coverage for all mechanical and electrical systems, as well as bodywork and troubleshooting for the 1990 Mitsubishi Laser. It details engine mechanicals, fuel and ignition systems, emission controls, cooling systems, manual and automatic transmissions, drivetrain components, suspension, steering, and brake systems. Additionally, the manual covers electrical systems, including wiring diagrams, charging and starting systems, lighting, instrumentation, power accessories, and HVAC controls, alongside bodywork and interior trim. Its purpose is to serve as an essential resource for owners, mechanics, and technicians, offering detailed procedures for routine maintenance, major repairs, component replacement, and diagnostic troubleshooting, all supported by crucial technical specifications and data.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Laser
Year:
1990
Codes
Platform Code:
Chrysler JA/J2 platform (shared with Eagle Talon and Plymouth Laser)
👋 Introduction
Market Position
Segment:
Compact Sports Coupe/Hatchback
Target Audience:
Enthusiasts seeking a performance-oriented, stylish compact vehicle; DIY mechanics.
Competitive Analysis
Key Competitors:
Honda Civic Si, Toyota Corolla GT-S, Nissan Sentra SE-R, Ford Escort GT.
Key Features
Styling:
Distinctive wedge-shaped styling, pop-up headlights, available in coupe and hatchback body styles.
Drivetrain:
Front-wheel drive (FWD) was standard on most models, with all-wheel drive (AWD) available on performance variants.
Performance Variants:
The Laser RS Turbo (and its Eagle Talon TSi counterpart) offered turbocharged engines and AWD, positioning it as a serious performance contender.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems, bodywork, and troubleshooting for the 1990 Mitsubishi Laser.
Engine Coverage:
Engine mechanical, fuel system, ignition system, emission controls, cooling system.
Transmission Coverage:
Manual and automatic transmission systems, clutch, drivetrain components.
Chassis Coverage:
Suspension (front and rear), steering system, brake system (hydraulic and parking), wheel alignment.
Electrical Coverage:
Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, HVAC controls, body electrical components.
Body Coverage:
Exterior body panels, interior trim, glass, doors, locks, body sealing.
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Diagnosis and repair of engine control unit (ECU), sensors (e.g., MAP, TPS, O2, crank/cam position), actuators (e.g., injectors, idle air control valve), and fuel injection system.
Ignition System:
Distributor, ignition coil, spark plug wires, ignition timing adjustment, electronic ignition module troubleshooting.
Cooling System:
Radiator, thermostat, water pump, coolant flow, fan operation, heater core diagnosis.
Fuel System:
Fuel pump pressure testing, fuel injectors, fuel filter replacement, fuel tank and lines.
Brake System:
Hydraulic system, brake fluid bleeding, disc brake pad and rotor replacement, drum brake inspection and adjustment, ABS (if equipped).
Suspension System:
Front MacPherson struts, rear independent suspension, control arms, ball joints, bushings, shock absorbers, springs.
Steering System:
Power steering pump, steering rack, tie rod ends, steering column.
Electrical Components:
Alternator, starter motor, battery testing, fuses, relays, lighting circuits, horn, wipers.
HVAC System:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, temperature control.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, coolant flush, belt inspection and replacement, tire rotation.
Major Repairs:
Engine internal repairs (e.g., head gasket, piston rings), transmission overhaul, suspension component replacement, brake system overhaul.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems using symptom-based charts.
Component Replacement:
Detailed step-by-step instructions for replacing individual components such as alternators, water pumps, fuel injectors, clutch kits, etc.
Specifications And Data:
Torque specifications for all fasteners, fluid capacities, electrical specifications, engine data, and dimensions.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including component identification and wire routing.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complex internal engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Digital Quality:
High-resolution scans for clear text and diagrams, printable.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.0L SOHC 4-cylinder (4G63 variant)
Base Engine Code:
4G63
Performance
Base Horsepower:
135 hp @ 6000 rpm (approx.)
Base Torque:
125 lb-ft @ 3500 rpm (approx.)
Turbo Engine:
2.0L DOHC Turbocharged 4-cylinder (4G63T variant)
Turbo Engine Code:
4G63T
Turbo Horsepower:
195 hp @ 6000 rpm (approx.)
Turbo Torque:
203 lb-ft @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (91 octane recommended for turbocharged models)
Engine Management
ECU Type:
Engine Control Unit (ECU) controlling fuel injection and ignition timing.
🔧 Transmission
Standard
Base Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic
Features
Turbo AWD Transmission:
Available with 5-speed manual transmission and All-Wheel Drive (AWD) on RS Turbo models.
Clutch
Clutch Type:
Hydraulically actuated single dry plate clutch.
Fluid Type
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for specific Mitsubishi recommendation)
Automatic Transmission Fluid:
Dexron-III or equivalent (check manual for specific Mitsubishi recommendation)
📐 Dimensions
Exterior
Wheelbase:
100.4 inches (2550 mm)
Length:
173.8 inches (4415 mm)
Width:
69.1 inches (1755 mm)
Height:
51.0 inches (1295 mm) (coupe)
Weights
Curb Weight:
Approx. 2700 - 3100 lbs (1225 - 1406 kg) depending on model and options
Wheels Tires
Wheel Size:
15-inch or 16-inch alloy wheels
Tire Size Base:
P195/60R15
Tire Size Turbo:
P205/55R16 or P205/50VR16
Bolt Pattern:
4x114.3 mm (4.5 inch)
🛡️ Safety Features
Ratings
NHTSA Crash Test:
Specific ratings for 1990 models are not readily available, but generally considered average for the era.
Active Features
ABS:
Anti-lock Braking System (ABS) was optional or standard on higher trims and AWD models.
Passive Features
Airbags:
Driver-side airbag was optional or standard depending on trim level and market.
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo cassette player with optional CD player. Basic speaker setup.
Driver Assistance
ABS:
Optional Anti-lock Braking System for enhanced braking control.
Connectivity
Early Electronics:
Basic electrical systems, no modern connectivity features like Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (whichever comes first), using synthetic oil recommended for performance.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) or as specified for the engine type (e.g., copper vs. platinum).
Timing Belt Replacement:
Crucial for 4G63 engines. Typically every 60,000 miles (96,000 km) or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter for 2.0L engines.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. (Check manual for specific Mitsubishi coolant P/N)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Turbo Lag:
Characteristic of turbocharging technology of the era, though performance models were relatively good.
Clutch Wear:
Can be accelerated with aggressive driving, especially on turbocharged models.
Electronics Aging:
Older wiring harnesses, sensors, and modules can degrade over time, leading to electrical gremlins. The manual is essential for diagnosis.
Rust And Corrosion:
Common in vehicles of this age, particularly in areas exposed to road salt. Check underbody, wheel wells, and rocker panels.
Suspension Bushings:
Rubber bushings in control arms, sway bars, and subframes can degrade, leading to noise and imprecise handling.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of producing reliable and sometimes performance-oriented vehicles.
Model Evolution
First Generation:
The Mitsubishi Eclipse (and its badge-engineered siblings like the Eagle Talon and Plymouth Laser) debuted in the 1990 model year, replacing the Mitsubishi Starion. It was part of the Chrysler-Mitsubishi joint venture, utilizing the DSM (Diamond-Star Motors) platform.
Second Generation Introduction:
The second generation, with significant styling updates, arrived for the 1995 model year.
Production
Manufacturing Location:
Normal, Illinois, USA (at Diamond-Star Motors plant)
Production Years
Production Cycle:
1990-1994
🏆 Awards & Recognition
Recognitions
Automotive Press:
The DSM platform (including the Laser) was generally well-received by automotive press for its styling and performance capabilities, especially in turbocharged variants.
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