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1990 Subaru XT & XT6 Service Repair Manual 90
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Basic Information Identification Make: Subaru Model: XT6 Year: 1990 Codes Chassis Codes: AS/AT (XT), AY (XT6) Engine Codes: EA82 (XT), ER27 (XT6) Introduction Market Position Positioning: The Subaru XT and...
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| Basic Information | |
| Identification | |
| Make: | Subaru |
| Model: | XT6 |
| Year: | 1990 |
| Codes | |
| Chassis Codes: | AS/AT (XT), AY (XT6) |
| Engine Codes: | EA82 (XT), ER27 (XT6) |
| Introduction | |
| Market Position | |
| Positioning: | The Subaru XT and XT6 represented Subaru's foray into the sporty, front-wheel-drive biased (with optional AWD) coupe market, offering unique styling and engineering for their time. |
| Competitive Analysis | |
| Competitors: | Competed against cars like the Honda Prelude, Toyota Celica, Mitsubishi Eclipse, and to some extent, the Nissan 240SX and Ford Probe. |
| Key Features | |
| Design: | Striking, aerodynamic, low-slung design with a 'digital' dashboard and aircraft-inspired cockpit. |
| Performance Variant: | The XT6 featured a potent 2.7L six-cylinder Boxer engine, a significant upgrade from the XT's four-cylinder, and offered a more sophisticated AWD system. |
| Manual Value | |
| Value Proposition: | Essential resource for owners and independent mechanics maintaining or repairing these unique and increasingly rare vehicles, providing factory-accurate procedures and specifications. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Service and Repair |
| Secondary Coverage: | Maintenance, Diagnostics, Troubleshooting |
| Page Count | |
| Approximate Pages: | Varies by specific publication, typically 500+ |
| Manual Type | |
| Type: | Factory Service Manual (FSM) |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine: | 1.8L EA82 (4-cylinder), 2.7L ER27 (6-cylinder Boxer) - including fuel injection, ignition, cooling, lubrication, exhaust |
| Transmission: | 5-speed manual, 4-speed automatic (with Sportshift on XT6) |
| Drivetrain: | All-Wheel Drive (AWD) system, front/rear differentials, drive shafts, CV joints |
| Brakes: | Front disc, rear drum (XT), front/rear disc (XT6), hydraulic system, parking brake |
| Suspension: | Front MacPherson struts, rear semi-trailing arms, springs, shock absorbers, sway bars |
| Steering: | Power rack and pinion |
| Electrical: | Battery, charging system, ignition, lighting, instrumentation, power windows/locks/mirrors, HVAC controls, stereo system |
| Body: | Exterior trim, interior components, glass, seals, body panel alignment, rust prevention |
| HVAC: | Air conditioning system, heater core, blower motor, controls |
| Diagnostic Troubleshooting: | Flowcharts, symptom-based diagnosis, specific component testing |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement |
| Engine Repair: | Head gasket replacement, timing belt/chain service, piston/ring replacement, valve adjustments |
| Transmission Service: | Fluid changes, clutch replacement, seal replacements, automatic transmission overhaul |
| Brake Service: | Pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder overhaul, bleeding procedure |
| Suspension And Steering Repair: | Strut/shock replacement, ball joint replacement, tie rod end replacement, power steering pump/rack service |
| Electrical System Repair: | Alternator/starter testing and replacement, wiring harness repair, sensor diagnosis and replacement |
| Body Work: | Door panel removal, seat removal, trim piece replacement, minor body panel adjustments |
| HVAC Service: | Refrigerant charging, leak detection, blower motor replacement, heater core replacement |
| Technical Depth | |
| Depth: | Comprehensive: covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. |
| Manual Specifications | |
| File Format | |
| Format: | Likely a scanned or digitally reproduced original print manual. |
| Print Quality | |
| Quality: | Variable, depends on the source scan. Typically clear diagrams and text. |
| Binding Type | |
| Binding: | N/A (for digital format) |
| Paper Type | |
| Paper: | N/A (for digital format) |
| Engine Specifications | |
| Primary Engine | |
| Xt Engine: | 1.8L (1781cc) EA82 horizontally opposed 4-cylinder |
| Xt6 Engine: | 2.7L (2673cc) ER27 horizontally opposed 6-cylinder |
| Performance | |
| Xt Horsepower: | Approx. 97-100 hp (depending on configuration) |
| Xt Torque: | Approx. 100-105 lb-ft |
| Xt6 Horsepower: | Approx. 150 hp |
| Xt6 Torque: | Approx. 150 lb-ft |
| Fuel System | |
| Xt Fuel System: | Electronic Fuel Injection (EFI) |
| Xt6 Fuel System: | Electronic Fuel Injection (EFI) |
| Engine Management | |
| Ignition System: | Distributorless Ignition System (DIS) on some models, or Distributor with electronic control. |
| Engine Monitoring: | ECU (Engine Control Unit) |
| Transmission | |
| Standard | |
| Xt Transmission: | 5-speed Manual |
| Xt6 Transmission: | 5-speed Manual |
| Optional | |
| Xt Transmission Optional: | 4-speed Automatic |
| Xt6 Transmission Optional: | 4-speed Automatic with 'Sportshift' manual override mode |
| Features | |
| Drivetrain Type: | Front-wheel drive biased, with Subaru's full-time All-Wheel Drive (AWD) system as standard or optional depending on trim and region. |
| AWD System Details: | Center viscous coupling differential (for full-time AWD). XT6 AWD also featured a higher-torque capacity. |
| Fluid Specs | |
| Manual Transmission Fluid: | GL-5 75W-90 (Subaru recommended) |
| Automatic Transmission Fluid: | Dexron II (Subaru recommended) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 177 inches |
| Width: | Approx. 67.9 inches |
| Height: | Approx. 50.6 inches |
| Wheelbase: | Approx. 97.0 inches |
| Weights | |
| Curb Weight: | Approx. 2700-3000 lbs (varies by model and options) |
| Gross Vehicle Weight Rating: | Typically around 3700-3900 lbs |
| Safety Features | |
| Ratings | |
| NHTSA Ratings: | No specific NHTSA crash test data readily available for this model year and region, common for vehicles of this era. |
| Active Features | |
| ABS: | Optional on some XT models, standard on many XT6 models. |
| Passive Features | |
| Airbags: | Driver airbag standard on most models. |
| Seat Belts: | 3-point front and rear seat belts. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM/Cassette stereo system. Some models may have optional premium sound systems. |
| Dashboard Display: | Unique 'digital' dashboard with LCD or VFD displays for speedometer, tachometer, fuel, and temperature gauges. |
| Driver Assistance | |
| Cruise Control: | Electronically controlled cruise control available on most models. |
| Connectivity | |
| Availability: | No modern connectivity features such as Bluetooth or USB. Primarily focused on core vehicle function. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Every 3,000-5,000 miles or 6 months, whichever comes first. Use synthetic oil for extended intervals if preferred and supported. |
| Air Filter Replacement: | Every 15,000-30,000 miles or annually. |
| Spark Plug Replacement: | Every 30,000-60,000 miles depending on plug type (copper vs. platinum). |
| Timing Belt: | Crucial: 60,000-100,000 miles (EA82) or 100,000 miles (ER27). Non-interference engine for EA82, interference for ER27, making timely replacement vital. |
| Fluid Specifications | |
| Engine Oil: | API SG, SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations based on temperature). |
| Coolant: | Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Subaru Blue Coolant or equivalent. |
| Brake Fluid: | DOT 3 or DOT 4. |
| Known Issues | |
| Engine: | Head gasket leaks (especially on EA82), oil leaks from Boxer engine seals, timing belt wear/failure. |
| Electrical: | Corrosion in wiring harnesses, intermittent power to accessories, issues with the digital dashboard components. |
| Suspension: | Worn ball joints, tie rod ends, and strut mounts due to age and mileage. |
| Body: | Rust, particularly around wheel arches, rocker panels, and rear subframe mounts. |
| Vehicle History | |
| Brand Heritage | |
| Subaru Focus: | Subaru is known for its horizontally opposed ('Boxer') engines and All-Wheel Drive systems. |
| Model Evolution | |
| Introduction: | The Subaru XT was introduced in 1985, with the XT6 following in 1987. The 1990 model year represents a later iteration of this generation. |
| Design Inspiration: | The XT's wedge-shaped profile and aircraft-inspired interior were distinct design elements of the 1980s. |
| Production | |
| Production Period: | Subaru XT: 1985-1991; Subaru XT6: 1987-1992. The 1990 model falls within these ranges. |
| Manufacturing Location: | Japan |
| Awards & Recognition | |
| Recognitions | |
| Design Awards: | The Subaru XT's design was critically acclaimed for its futuristic and aerodynamic qualities, winning design awards like the 'Car of the Year' award from MotorTrend in 1987 for the XT6. |
| Ratings | |
| Performance Reviews: | Praised for its comfortable ride, AWD capability (especially in the XT6), and unique styling, though often criticized for underpowered base engines and interior ergonomics. |