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Harley Davidson FXD Super Glide Dyna Complete Workshop Service Repair Manual 1991 1992 1993 1994 1995 1996 1997 1998

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXD Super Glide Dyna Model Family: Dyna Codes Chassis Code: FXD 👋 Introduction Market Position Segment: Cruiser Motorcycle Competitive Analysis Competitors: While direct...
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Harley Davidson FXD Super Glide Dyna Complete Workshop Service Repair Manual 1991 1992 1993 1994 1995 1996 1997 1998
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXD Super Glide Dyna
Model Family:
Dyna
Codes
Chassis Code:
FXD
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Competitive Analysis
Competitors:
While direct competitors vary by specific market segment and year, the Dyna platform historically competed with other V-twin cruisers, including models from Indian Motorcycle and aftermarket custom builders. Its iconic styling and performance catered to riders seeking a classic American V-twin experience.
Key Features
Drivetrain:
V-twin engine, 5-speed transmission, belt or chain final drive.
Styling:
Classic cruiser aesthetics with a distinctive Dyna family styling, often featuring a larger fuel tank, pulled-back handlebars, and a low seat height.
📋 Manual Details
Coverage Areas
Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Estimated Page Count:
Approximately 600-800 pages (typical for this era's comprehensive manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 88, Evo Big Twin (pre-Twin Cam applications, potentially some overlap depending on exact model sub-designations within FXD) - Carburetion, Ignition, Lubrication, Cooling (Air), Cylinder Heads, Pistons, Crankshaft, Camshafts, Valve Train, Engine Rebuild
Transmission:
5-Speed Cruise Drive (or similar era 5-speed) - Clutch, Gearbox Internals, Shifting Mechanism, Primary Drive, Drive Belt/Chain, Final Drive
Chassis:
Frame, Swingarm, Suspension (Front Forks, Rear Shocks), Steering, Wheels, Tires, Braking System (Front/Rear Disc Brakes), Electrical System (Wiring Diagrams, Lighting, Battery, Charging System, Ignition System), Fuel System (Tank, Lines, Carburetor), Exhaust System
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain/belt adjustment, brake pad replacement, tire inspection and replacement, battery maintenance, fluid checks and top-offs
Repair:
Engine disassembly and reassembly, transmission overhaul, carburetor tuning and rebuilding, electrical component testing and replacement, brake caliper and master cylinder service, suspension fork seal replacement, wheel bearing service, starter motor troubleshooting
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues. Fault code interpretation (if applicable to the era's diagnostics).
Technical Depth
Depth:
Comprehensive rebuild procedures, detailed diagnostic flowcharts, torque specifications for all fasteners, wiring diagrams, component testing methods, special tool requirements.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams and text. Printable pages.
Print Quality
Digital Quality:
Optimized for digital viewing and printing, ensuring legibility of intricate diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated overhead valves
Engine Family:
Evolution (Evo) Big Twin for earlier years, transitioning to Twin Cam 88 in later years of this range (confirm specific year for Twin Cam introduction, typically '99 for Softail/Touring, '00 for Dyna/Sportster). This manual likely covers the later Evo models predominantly.
Displacement:
Typically 80 cubic inches (1340cc) for Evo Big Twin, or 88 cubic inches (1450cc) for early Twin Cam 88. (Confirm exact displacement for FXD for specific years within the range).
Performance
Horsepower:
Varies by year and tuning, typically in the 50-60 HP range for Evo, and 60-70 HP for Twin Cam 88.
Torque:
Varies by year and tuning, typically 65-75 lb-ft for Evo, and 70-85 lb-ft for Twin Cam 88.
Fuel System
Carburetor:
Keihin CV (Constant Velocity) carburetor, typically 40mm for Evo, 40mm or 44mm for early Twin Cam.
Fuel Type:
Unleaded gasoline, minimum 87 octane (RON+MON)/2).
🔧 Transmission
Standard
Type:
5-speed manual constant mesh
Optional
Gears:
Standard 5-speed
Features
Primary Drive:
Wet multi-plate clutch, chain drive to transmission.
Final Drive:
Belt drive (most common for Dyna models) or O-ring sealed chain drive, depending on specific FXD variant and year.
Fluid Specifications
Transmission Fluid:
Harley-Davidson Formula+ Transmission and Primary Chain Case Oil or equivalent API GL-4 specification, SAE 80W-90 gear oil (check manual for specific year recommendation).
📐 Dimensions
Exterior
Wheelbase:
Approximately 62.2 inches (1580 mm)
Seat Height:
Approximately 28.5 inches (724 mm), unladen
Weights
Dry Weight:
Approximately 580-620 lbs (263-281 kg), depending on specific model and configuration.
Gross Vehicle Weight Rating:
Typically around 900-1000 lbs (408-454 kg).
Fuel Capacity:
Typically 4.2 gallons (15.9 liters)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are not typically subjected to standardized crash testing like passenger cars. Safety is primarily inherent in design and rider skill.
Active Features
Braking:
Dual disc front brakes with dual-piston calipers, single disc rear brake with dual-piston caliper.
Lighting:
Halogen headlight, LED or incandescent tail light and turn signals.
Passive Features
Frame Construction:
Steel cradle frame.
Ergonomics:
Designed for rider comfort and control, with a relatively low center of gravity and accessible controls.
💡 Technology Features
Infotainment
Audio System:
Most models within this range did not feature integrated infotainment systems. Aftermarket stereo systems were common additions.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models and years, but not standard across the entire range covered by this manual.
Connectivity
Smart Phone Integration:
Not applicable for this era of motorcycle.
🔧 Maintenance
Service Intervals
Oil Change:
Every 2,500-5,000 miles or annually, whichever comes first (check manual for specific interval). Engine oil, transmission, and primary chain case often share oil or have separate recommendations.
Air Filter Cleaning:
Inspect every 2,500 miles, clean or replace as needed.
Spark Plugs:
Replace every 10,000-15,000 miles.
Brake Fluid:
Inspect level regularly, flush and replace every 1-2 years.
Fluid Specifications
Engine Oil:
Harley-Davidson 20W-50 SYN3 Synthetic Motorcycle Oil or equivalent API CI-4 rated heavy-duty diesel engine oil (check manual for specific year and formulation recommendation).
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission and Primary Chain Case Oil or equivalent SAE 80W-90 gear oil (often shares with transmission).
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on caliper/master cylinder design (Harley often used DOT 5, but later models/upgrades may specify DOT 4 or 5.1 - CRITICAL to verify in manual).
Known Issues
Engine Vibration:
While rubber mounting mitigates vibration, some is inherent to V-twins. Issues could arise from worn engine mounts.
Carburetor Tuning:
Keihin CV carburetors can require periodic adjustment for optimal performance, especially after altitude changes or modifications.
Belt Drive Wear:
Belt tension and alignment are critical. Wear or damage to the belt can occur if not maintained properly.
Electrical Connectors:
Corrosion or loose connections in the electrical system can lead to intermittent issues, especially in older models exposed to elements.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling, embodying freedom and individuality.
Model Evolution
Dyna Introduction:
The Dyna platform was introduced in 1991 as a successor to the Shovelhead-based FXRS models. It featured a new frame designed for improved handling and a rubber-mounted engine to reduce vibration.
Fxdf Evolution:
The FXD Super Glide was the base model of the Dyna family, offering a balance of performance, comfort, and classic styling. Over the years, it received engine updates (Evo to Twin Cam) and styling refinements.
Production
Manufacturing Location:
United States (primarily Milwaukee, Wisconsin, and York, Pennsylvania).
Production Period:
The Dyna platform was produced from 1991 until its discontinuation in 2017, with the FXD Super Glide being a cornerstone model throughout its run.
🏆 Awards & Recognition
Recognitions
Industry Standing:
The Dyna platform, including the FXD Super Glide, has consistently been recognized for its blend of performance, classic styling, and customization potential, making it a favorite among riders.
Ratings
Ownership Satisfaction:
Harley-Davidson motorcycles generally enjoy high ownership satisfaction and strong resale values within the cruiser market.
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