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Dodge Stealth RT Turbo W5MG1 W6MG1 Manual Transmission Complete Workshop Service Repair Manual 1991 1992 1993 1994 1995 1996

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🏷️ Basic Information Identification Make: Dodge Model: Stealth Trim: RT Turbo Transmission Type: Manual (W5MG1, W6MG1) Generation Generation Name: First Generation (ZS) Codes Chassis Code: ZS 👋 Introduction Market Position...
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Dodge Stealth RT Turbo W5MG1 W6MG1 Manual Transmission Complete Workshop Service Repair Manual 1991 1992 1993 1994 1995 1996
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stealth
Trim:
RT Turbo
Transmission Type:
Manual (W5MG1, W6MG1)
Generation
Generation Name:
First Generation (ZS)
Codes
Chassis Code:
ZS
👋 Introduction
Market Position
Positioning:
The Dodge Stealth RT Turbo was positioned as a high-performance, premium sports coupe, developed in conjunction with Mitsubishi (based on the Mitsubishi 3000GT/GTO).
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Supra, Nissan 300ZX, Mazda RX-7, and Chevrolet Corvette in its segment.
Key Features
Performance Focus:
Emphasis on powerful twin-turbo V6 engine, advanced AWD system, and sophisticated suspension for exhilarating performance.
Design:
Sleek, aerodynamic styling with aggressive lines and a low-slung profile.
Manual Value Proposition:
Empowers owners to perform comprehensive maintenance and repairs, saving significant costs associated with dealership or independent shop labor.
📋 Manual Details
Coverage Areas
Primary Coverage:
All aspects of service, repair, maintenance, and diagnostics for the Dodge Stealth RT Turbo.
Secondary Coverage:
Includes specific focus on W5MG1 and W6MG1 manual transmissions.
Page Count
Estimated Page Count:
Thousands of pages (typical for a complete workshop manual, exact count not specified but implied by 'complete' and 'A-Z' coverage)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine:
DOHC V6 (6G72T), including twin-turbocharged variants, fuel injection, ignition, cooling, lubrication, emissions control.
Transmission:
W5MG1 and W6MG1 5-speed and 6-speed manual transmissions, clutch system, driveline components.
Drivetrain:
All-wheel drive (AWD) system, front and rear differentials, transfer case (if applicable), driveshafts, CV joints.
Suspension:
Independent front and rear suspension, shock absorbers, springs, control arms, bushings, sway bars.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), disc brakes (front and rear), brake fluid, lines, master cylinder, calipers.
Steering:
Power steering system, steering rack, pump, lines, steering column.
Electrical:
12V battery system, alternator, starter, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, ECUs.
Body:
Body panels, doors, hood, trunk, glass, interior trim, HVAC system, climate control.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) for engine and other systems, diagnostic procedures.
Procedures Included
Maintenance:
Routine maintenance tasks (oil changes, filter replacements, fluid checks), scheduled maintenance intervals.
Repair:
Detailed repair instructions for all major components and systems, including engine, transmission, brakes, suspension, etc.
Overhaul:
Complete engine and transmission overhaul procedures, including component disassembly, inspection, and reassembly.
Troubleshooting:
Step-by-step diagnostic guides for identifying and resolving common and uncommon problems.
Installation:
Procedures for installing new parts or components, including body modifications or aftermarket upgrades.
Technical Depth
Depth:
Comprehensive (A-Z coverage) from basic maintenance to advanced engine and transmission rebuilds.
Diagnostic Level:
Advanced diagnostics, including fault code interpretation and system-specific testing.
📊 Manual Specifications
File Format
Format:
PDF (Adobe Reader compatible)
Print Quality
Quality:
High quality digital reproduction, suitable for printing individual pages or entire sections.
Binding Type
Type:
N/A (Digital download, printing and binding by user)
Paper Type
Type:
N/A (Digital download, printing and paper choice by user)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72T
Configuration:
60-degree V6
Aspiration:
Twin-turbocharged
Displacement:
3.0 Liters (2972 cc)
Performance
Horsepower:
300 hp @ 6000 rpm (approximate, varies slightly by year)
Torque:
307 lb-ft @ 4500 rpm (approximate, varies slightly by year)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type:
Premium Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (refer to manual for specific mixture ratio)
Lubrication
Oil Type:
SAE 10W-30 or 10W-40 synthetic or semi-synthetic recommended (refer to manual for specific viscosity and API rating)
🔧 Transmission
Standard
Type:
W5MG1 5-speed Manual Transmission
Optional
Type:
W6MG1 6-speed Manual Transmission (available on some RT Turbo models)
Features
Drivetrain:
Full-time All-Wheel Drive (AWD) with electronically controlled center differential and viscous coupling.
Fluid Type:
Manual Transmission Fluid (MTF) - Refer to manual for specific type and capacity (e.g., API GL-4 or GL-5, viscosity may vary).
📐 Dimensions
Exterior
Length:
Approximately 183.7 inches (4666 mm)
Width:
Approximately 70.9 inches (1801 mm)
Height:
Approximately 49.2 inches (1249 mm)
Wheelbase:
Approximately 97.2 inches (2469 mm)
Weights
Curb Weight:
Approximately 3600-3800 lbs (1633-1724 kg)
Gross Weight:
Not specified, but expected to be around 4500 lbs.
🛡️ Safety Features
Ratings
NHTSA Rating:
Specific NHTSA ratings for these model years are not readily available or may not have been comprehensively tested under current standards. The manual will provide vehicle-specific safety system information.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
AWD:
Standard All-Wheel Drive system for enhanced traction and stability.
Passive Features
Airbags:
Driver and passenger front airbags (standard).
Seatbelts:
Three-point front seatbelts with pretensioners.
โครงสร้าง:
Reinforced safety cage and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems, often with cassette or CD players. Manual will cover troubleshooting and basic repair of these systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) operation and diagnostics.
Connectivity
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, crucial for diagnosing electronic issues.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles or 6 months (refer to manual for exact interval based on driving conditions).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (refer to manual for specific recommendation for MTF).
Timing Belt Replacement:
Crucial for the 6G72T engine; typically every 60,000 miles or 4-5 years. Failure to replace can cause catastrophic engine damage. Manual will detail procedure and related components (tensioners, idlers, water pump).
Fluid Specifications
Engine Oil:
SAE 10W-30 or 10W-40 Synthetic/Semi-Synthetic (API SG/SH or higher).
Coolant:
50/50 mix of de-ionized water and quality ethylene glycol coolant.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Power Steering Fluid:
ATF Dexron II or equivalent (refer to manual).
Known Issues
Turbocharger Reliability:
Potential for wear on turbos and associated plumbing, requiring specialized diagnosis and repair.
Suspension Components:
Wear in bushings and ball joints due to performance driving and age.
Clutch Wear:
Can wear faster with aggressive driving, requiring clutch assembly replacement.
Electrical Gremlins:
Age-related issues with wiring harnesses, sensors, and ECUs are possible and the manual provides diagnostic flowcharts.
📚 Vehicle History
Brand Heritage
Dodge Performance Legacy:
Dodge has a long history of producing performance-oriented vehicles, and the Stealth RT Turbo was a significant entry in the sports car market during the 1990s.
Model Evolution
Development Basis:
The Dodge Stealth was a rebadged and slightly modified version of the Mitsubishi 3000GT/GTO, a result of the Chrysler-Mitsubishi joint venture.
Production
Production Years Covered:
1991, 1992, 1993, 1994, 1995, 1996
Manufacturing Location:
Japan (by Mitsubishi Motors Corporation)
🏆 Awards & Recognition
Recognitions
Automotive Journalism Reviews:
The Dodge Stealth RT Turbo received numerous positive reviews from automotive publications during its production run for its performance and technology.
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