Market Position:
The Mitsubishi Galant during this period was positioned as a solid, reliable, and often stylish mid-size sedan, competing with established players like the Toyota Camry, Honda Accord, and Ford Taurus. It offered a good balance of comfort, performance, and value.
Competitive Analysis:
Competed effectively with Japanese and American rivals, often praised for its distinctive styling and available V6 engines. Its success was tied to Mitsubishi's broader strategy in the sedan market.
Key Features:
The Galant of this era was known for its aerodynamic design, available multi-link suspension for improved handling, and a range of efficient yet potent four-cylinder and V6 engines. Advanced features for the time included available all-wheel drive (AWD) and a well-appointed interior.
Covered Years:
1991, 1992, 1993, 1994, 1995
Coverage Areas:
All major mechanical, electrical, and body systems
Trim Levels Covered:
All trim levels, including base models, LS, GS, ES, GT, and AWD variants.
Format:
Downloadable Digital Manual
Manual Type:
Workshop Service Repair Manual
Systems Covered:
Engine (including performance tuning and diagnostics), Transmission (automatic and manual), Drivetrain, Suspension, Steering, Brakes (ABS included), Fuel System, Cooling System, Exhaust System, Electrical System (including wiring diagrams), Climate Control, Bodywork, Interior Trim, Safety Systems (SRS Airbags), Diagnostic Trouble Codes (DTCs)
Electrical System Detail:
Comprehensive wiring diagrams, fuse box locations, relay functions, power distribution, component testing procedures.
Body And Interior:
Covers interior trim removal and installation, door panel servicing, dashboard disassembly, seat removal, body panel alignment, dent repair, and rust prevention.
Procedures Included:
Routine maintenance, major repairs, minor repairs, troubleshooting, diagnostics, component replacement, overhaul procedures, electrical diagnostics, body panel repair, interior component removal/installation
Engine Diagnostics:
Step-by-step procedures for diagnosing engine performance issues, misfires, starting problems, and emissions-related faults, including sensor testing and ECU diagnostics.
Brake System Repair:
Detailed instructions for brake pad replacement, rotor resurfacing/replacement, caliper service, brake fluid bleeding, and ABS component diagnosis and repair.
Suspension And Steering Repair:
Detailed instructions for shock absorber/strut replacement, ball joint service, tie rod end replacement, power steering pump and rack repair, wheel alignment procedures.
HVAC System Service:
Covers A/C system evacuation and recharge, heater core replacement, blower motor service, and climate control system diagnostics.
Technical Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, detailed diagnostic procedures, and electrical system troubleshooting with specific wiring diagrams.
Troubleshooting Charts:
Includes symptom-based troubleshooting charts to help identify the root cause of problems quickly.
File Format:
PDF (Portable Document Format), optimized for digital viewing and printing
Searchability:
Searchable text for quick access to specific topics and keywords
Print Quality:
High-resolution, clear text and diagrams suitable for printing
Binding Type:
Digital Download (No physical binding)
Paper Type:
N/A (Digital Format)
Engine Options:
2.4L SOHC 16-valve 4-cylinder (4G64), 3.0L SOHC 24-valve V6 (6G72)
4G64 Horsepower:
Approximately 135-143 hp @ 5500-6000 rpm (depending on year and specific configuration)
4G64 Torque:
Approximately 145-150 lb-ft @ 2500-3000 rpm (depending on year and specific configuration)
6G72 Horsepower:
Approximately 170-200 hp @ 5500-6000 rpm (depending on year and specific configuration, including DOHC variants on some performance models)
6G72 Torque:
Approximately 180-205 lb-ft @ 3000-4500 rpm (depending on year and specific configuration)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher octane for V6 models and performance variants)
4 Cylinder Engine Code:
4G64
4G64 Engine Type:
Inline 4-cylinder, SOHC, 16-valve
6G72 Engine Type:
V-type 6-cylinder, SOHC (or DOHC on performance models), 24-valve
Radiator Capacity:
Approx. 7.0-7.5 quarts (6.6-7.1 liters)
Standard Transmission:
5-speed manual transmission (available on select trims and engine configurations)
Optional Transmission:
4-speed automatic transmission (INVECS-II with Sportronic on later models)
Automatic Transmission Features:
Electronically controlled, lock-up torque converter, available manual shifting mode (Sportronic on some models)
Drivetrain Options:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on select models (e.g., AWD VR-4)
Wheelbase:
Approximately 104.7 inches (2659 mm)
Length:
Approximately 180-185 inches (4572-4699 mm) depending on specific model and year
Width:
Approximately 69.1 inches (1755 mm)
Height:
Approximately 55.1 inches (1399 mm)
Front Track:
Approx. 59.1 inches (1501 mm)
Rear Track:
Approx. 58.3 inches (1481 mm)
Curb Weight:
Ranges from approximately 3,100 lbs (1406 kg) for base models to over 3,500 lbs (1588 kg) for V6 and AWD variants
Axle Ratio:
Varies by transmission and trim, commonly 3.73:1 or 4.30:1 (verify with manual)
NHTSA Front Impact Rating:
Good (for relevant model years, subject to specific testing)
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS) on some models
Passive Safety Features:
Driver and front passenger airbags (SRS), seatbelt pretensioners, reinforced safety cage construction
Seat Belts:
3-point front and rear seat belts, driver's side pretensioner
Infotainment Features:
AM/FM stereo with cassette player, optional CD player, digital clock, manual climate control, power antenna on some models. Higher trims may have premium sound systems.
Driver Assistance Features:
Cruise control, optional ABS, optional Traction Control System (TCS).
Connectivity Features:
Limited by era, primarily focused on basic audio inputs and power accessories.
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used (consult manual for specifics).
Timing Belt Replacement:
Recommended every 60,000 miles (96,000 km) for 4-cylinder engines (4G64) and 4-cylinder turbo engines. V6 engines (6G72) typically use a timing chain which may not require replacement unless issues arise, but consult manual for specific recommendations.
Coolant Flush Interval:
Every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years.
Engine Oil Specification:
API SG/SH or higher, SAE 5W-30 or 10W-30 recommended (consult manual for climate-specific recommendations)
Engine Oil Capacity:
4-cylinder: Approx. 4.5 quarts (4.3 liters) with filter. V6: Approx. 4.5-4.8 quarts (4.3-4.5 liters) with filter.
Transmission Fluid Specification Automatic:
Dexron III or equivalent ATF
Transmission Fluid Specification Manual:
API GL-4 or GL-5 SAE 75W-90 gear oil
Coolant Specification:
Ethylene glycol-based coolant (50/50 mix with distilled water)
Brake Fluid Specification:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron III or equivalent ATF
Clutch Fluid Specification:
DOT 3 or DOT 4 (for manual transmission models)
Common Issues:
Timing belt wear (on 4-cylinders) leading to potential engine damage, O2 sensor failure, catalytic converter issues, transmission control module (TCM) problems, power window regulator failures, minor electrical gremlins, rust on chassis components in certain climates.
Spark Plug Gap:
0.044 inches (1.1 mm) for 4G64, 0.040-0.044 inches (1.0-1.1 mm) for 6G72 V6 (verify with manual)
Tire Pressure:
Typically 30-32 PSI (pounds per square inch) for front and rear tires (verify placard on vehicle)
Wheel Bolt Pattern:
5x114.3 mm (also known as 5x4.5 inches)
Brand Heritage:
Mitsubishi Motors, a Japanese automotive manufacturer with a history dating back to the early 20th century, known for innovation in vehicles like the Lancer Evolution and Pajero.
Model Evolution Context:
The 1991-1995 models represent the eighth generation of the Galant, a significant redesign featuring a more aerodynamic and stylish body, advanced suspension, and improved powertrain options compared to its predecessors. This generation aimed to solidify Mitsubishi's presence in the competitive mid-size sedan market.
Platform:
Based on the Mitsubishi Eterna platform
Design Philosophy:
Emphasis on aerodynamic styling, passenger comfort, and refined driving dynamics.
Production Period:
1991-1995 (for the eighth generation covered by this manual)
Manufacturing Locations:
Primarily manufactured in Japan, with some regional assembly possible.
