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Mazda MX5 MIATA Replacement Parts Manual 1991-1992

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: MX-5 Miata Chassis Code: NA Generation: First Generation (NA) Platform: Mazda M-Platform Codes Engine Code Primary: B6 (1.6L) 👋 Introduction Market Position Market...
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Mazda MX5 MIATA Replacement Parts Manual 1991-1992
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MX-5 Miata
Chassis Code:
NA
Generation:
First Generation (NA)
Platform:
Mazda M-Platform
Codes
Engine Code Primary:
B6 (1.6L)
👋 Introduction
Market Position
Market Niche:
Essential for owners and independent repair shops specializing in the iconic Mazda MX-5 Miata (NA).
Value Proposition:
Provides critical OEM part identification and numbers, crucial for sourcing correct replacement parts and ensuring authenticity and proper fitment.
Competitive Analysis
Comparison To Service Manuals:
Complements service manuals by focusing solely on parts identification and numbers, rather than repair procedures.
Key Features
Illustrations:
Detailed exploded view diagrams for accurate part visualization.
Part Number Listing:
Comprehensive catalog of OEM part numbers, vital for ordering.
Utility:
Indispensable for DIY enthusiasts undertaking restoration or repair projects.
📋 Manual Details
Coverage Areas
Covered Years:
1991, 1992
Covered Models:
Mazda MX-5 Miata (NA)
Covered Trim Levels:
All trims
Page Count
Estimated Page Count:
Approx. 200-400 pages (typical for OEM parts manuals of this era)
Manual Type
Type:
OEM Replacement Parts Manual / Parts Catalog
Description:
Illustrated with exploded parts diagrams, listing all part numbers for disassembly, repair, and assembly.
Language
Language:
English
Format
Format:
Printed (Original Equipment Manufacturer)
📖 Manual Coverage
Systems Covered
Engine Components:
Engine block, cylinder head, pistons, crankshaft, camshafts, valves, timing components, oil system, cooling system, fuel system (injectors, pump, lines), intake and exhaust manifolds.
Transmission Drivetrain:
Manual transmission (gearbox), clutch assembly, driveshafts, differential, hubs, axles.
Suspension Steering:
Front suspension (control arms, springs, dampers, anti-roll bar), rear suspension (multi-link, springs, dampers, anti-roll bar), steering rack, steering column, power steering components (if applicable).
Brake System:
Front and rear brake calipers, rotors, pads, master cylinder, brake lines, parking brake mechanism.
Electrical System:
Starter motor, alternator, battery, ignition system, lighting (headlights, taillights, interior), wiring harnesses, fuses, relays, ECUs (Engine Control Unit), sensors.
Body Exterior:
Body panels (fenders, hood, doors, trunk lid), bumpers, grille, headlights, taillights, mirrors, soft top frame and mechanism, hardtop components (if applicable), emblems, trim.
Interior Components:
Dashboard, seats, seat belts, interior trim panels, steering wheel, shift knob, pedals, HVAC (Heating, Ventilation, Air Conditioning) components (blower motor, vents, heater core, evaporator core).
Wheels Tires:
Wheels (rims), lug nuts, tire specifications.
Procedures Included
Disassembly Identification:
Identification of all individual parts and their placement within assemblies through exploded diagrams.
Part Identification:
Comprehensive listing of OEM part numbers for every component.
Assembly Guidance:
Visual reference for correct assembly order and orientation of parts.
Technical Depth
Depth:
Component-level detail for parts replacement and identification. Does not include detailed repair procedures or diagnostic steps typically found in a service manual.
📊 Manual Specifications
File Format
Digital Format If Applicable:
N/A (Original is printed)
Print Quality
Print Quality:
OEM Standard (typically black and white line drawings and text)
Binding Type
Binding Type:
Typically bound (stapled or perfect bound) for durability in a workshop environment.
Paper Type
Paper Type:
Durable paper stock suitable for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-4 (DOHC)
Displacement:
1.6 Liters (1598 cc)
Bore X Stroke:
78.0 mm x 83.6 mm
Compression Ratio:
9.4:1
Valve Configuration:
Dual Overhead Camshafts (DOHC), 16 Valves
Performance
Horsepower 1991:
115 hp @ 6500 rpm (US Market)
Torque 1991:
100 lb-ft @ 5000 rpm (US Market)
Horsepower 1992:
116 hp @ 6500 rpm (US Market)
Torque 1992:
100 lb-ft @ 5000 rpm (US Market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Cooling System
Cooling Type:
Water-Cooled
Coolant Capacity:
5.4 Quarts (5.1 Liters)
Lubrication System
Oil Capacity W Filter:
3.7 US Quarts (3.5 Liters)
Recommended Oil Viscosity:
SAE 10W-30 (API SG or higher)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (Less Common)
Features
Clutch Type:
Hydraulic, Dry Single Plate
Transmission Fluid Type:
API GL-4 SAE 75W-90 Gear Oil
Transmission Fluid Capacity:
Approx. 2.0 Liters (Manual)
📐 Dimensions
Exterior
Length:
3915 mm (154.1 in)
Width:
1675 mm (65.9 in)
Height Soft Top Up:
1235 mm (48.6 in)
Wheelbase:
2265 mm (89.2 in)
Front Track:
1430 mm (56.3 in)
Rear Track:
1435 mm (56.5 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Curb Weight:
Approx. 1000-1050 kg (2200-2315 lbs)
Gross Vehicle Weight Rating:
Not explicitly specified, but designed for driver + passenger + light cargo.
Towing Capacity:
Not Recommended
Wheels Tires
Standard Wheel Size:
14 x 5.5 inches
Optional Wheel Size:
15 x 6.0 inches (Later models/options)
Standard Tire Size:
185/60R14
Optional Tire Size:
195/50R15
Bolt Pattern:
4x100 mm
Center Bore:
54.1 mm
Lug Nut Size:
M12 x 1.5
Recommended Tire Pressure Front:
200 kPa (29 psi)
Recommended Tire Pressure Rear:
200 kPa (29 psi)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Not rated in the same manner as modern vehicles; designed with a low center of gravity. Roll bar is a standard safety feature.
Active Features
Brakes:
Front: Ventilated Disc, Rear: Solid Disc (ABS optional on later models, rare for '91-'92).
Traction Control:
N/A
Passive Features
Airbags:
Driver's airbag standard (from 1990 MY in many markets).
Seat Belts:
Three-point inertia reel seatbelts.
Rollover Protection:
Reinforced windshield frame and standard behind-seat roll bar.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted AM/FM stereo with cassette player. Optional CD player in later models.
Speakers:
Typically 4 speakers (dashboard and door mounted).
Driver Assistance
ABS:
Optional on select models, not standard for '91-'92.
Connectivity
Bluetooth:
N/A (Requires aftermarket head unit installation)
Usb:
N/A (Requires aftermarket head unit installation)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (typically 30,000 miles).
Spark Plug Replacement:
Every 30,000 miles (NGK BKR5E-11 or equivalent).
Timing Belt Replacement:
Crucial: Every 60,000 miles or 5 years due to interference engine design. Includes idler pulley and tensioner.
Brake Fluid Flush:
Every 2 years (DOT 3 or DOT 4 recommended).
Coolant Flush:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil:
API SG, SAE 10W-30
Transmission Fluid Manual:
API GL-4 SAE 75W-90 Gear Oil
Brake Fluid:
DOT 3 or DOT 4
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water
Power Steering Fluid If Equipped:
Dexron II or equivalent ATF
Known Issues
Common Wear Items:
Clutch, throw-out bearing, radiator, water pump, alternator, starter motor, cam angle sensor, crankshaft position sensor, fuel injectors, window regulators, soft top canvas.
Rust Prone Areas:
Rocker panels, rear quarter panels, chassis rails, sills, subframes.
Engine Specific:
Oil leaks from valve cover gasket and oil pan gasket. Timing belt failure can cause catastrophic engine damage. Coil on plug (COP) conversion is a popular upgrade.
Electrical Specific:
Corrosion in wiring harnesses, intermittent issues with pop-up headlights, HVAC blower resistor failure.
📚 Vehicle History
Brand Heritage
Heritage Connection:
Direct descendant of the Lotus Elan and classic British roadsters. Embodiment of Mazda's Jinba-Ittai ('horse and rider as one') philosophy.
Model Evolution
Launch Year:
1989 (as a 1990 model year vehicle)
Design Philosophy:
Lightweight, affordable, pure driving experience.
Key Innovations Na Generation:
Balanced chassis, rear-wheel drive layout, pop-up headlights.
Production
Production Years:
1989-1997 (NA generation)
Manufacturing Locations:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Named to Car and Driver's 10Best list for multiple consecutive years (1990-1992 and beyond).
Auto Revolutionary Award:
Widely credited with revitalizing the affordable sports car market.
Motor Trend Import Car Of The Year:
Nominated and critically acclaimed.
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