Ford Festiva 1991-1993 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Festiva Year Range: 1991-1993 Codes Chassis Code: WA Generation Generation Name: Second Generation (DS12) 👋 Introduction Market Position Segment Positioning: The Ford Festiva...

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类型: Car

斯库: 474957

标签: 1991 1992 1993 Car Cars Festiva Ford

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Description

🏷️ Basic Information

Identification

Make:

Model:

Festiva

Year Range:

1991-1993

Codes

Chassis Code:

Generation

Generation Name:

Second Generation (DS12)

👋 Introduction

Market Position

Segment Positioning:

The Ford Festiva was positioned as an affordable, fuel-efficient subcompact car, directly competing with other small vehicles of its era.

Competitive Analysis

Key Competitors:

Chevrolet Sprint, Geo Metro, Hyundai Excel, Honda Civic (early generations).

Key Features

Vehicle Selling Points:

Excellent fuel economy, compact size for urban maneuverability, low purchase price, and practical design.

Manual Value Proposition

Professional Grade:

This manual is the identical resource used by dealership technicians and independent repair shops, ensuring accurate and professional repair practices.

Diy Empowerment:

Empowers DIY mechanics to perform a wide range of maintenance and repair tasks, saving on labor costs.

📋 Manual Details

Coverage Areas

Region:

North America (primary, but likely applicable to global variants with minor differences)

Market Segment:

Subcompact / Economy Car

Page Count

Estimated Pages:

Hundreds (as stated in description, typical for a full factory manual)

Manual Type

Type:

Factory Service and Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

PDF (Downloadable)

Accessibility:

Printable (single pages or entire manual), usable on multiple devices (PC, tablet, smartphone)

Licensing

License Type:

Lifetime use, no expiry or renewal fees

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, diagnosis, repair, timing belt service, lubrication system, cooling system, fuel delivery system, exhaust system, emissions control systems.

Engine Management:

Ignition system, fuel injection system (EFI), sensor diagnostics, ECU (Engine Control Unit) troubleshooting, OBD-I (On-Board Diagnostics) information.

Transmission:

Manual transmission overhaul, automatic transmission (if applicable) operation and overhaul, clutch system, driveshafts, differentials.

Brakes:

Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if equipped).

Steering:

Steering column, steering rack, power steering system (if equipped), wheel alignment.

Suspension:

Front suspension (MacPherson struts), rear suspension (independent trailing arm), shock absorbers, springs, bushings.

Electrical:

Battery, charging system (alternator, starter), lighting system, instrument cluster, wiring diagrams, fuse box locations, power windows/locks (if equipped).

HVAC:

Heating, Ventilation, and Air Conditioning system operation, diagnosis, and repair.

Body And Chassis:

Body panel removal and installation, doors, hood, trunk, interior trim, glass replacement, chassis component diagnosis.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and adjustments.

Troubleshooting:

Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems.

Component Repair:

Step-by-step instructions for repairing or replacing individual components within all covered systems.

Diagnostics:

Procedures for using diagnostic tools and interpreting fault codes (OBD-I).

Rebuilding:

Complete engine and transmission rebuilding procedures with specifications.

Technical Depth

Depth:

Comprehensive from basic maintenance to full engine and transmission rebuilds, suitable for professional technicians and experienced DIY enthusiasts.

Visuals:

Hundreds of detailed photos and exploded diagrams for clarity on procedures and component identification.

📊 Manual Specifications

File Format

PDF Features:

Searchable text, high-resolution images, scalable diagrams.

Print Quality

Printability:

High-quality printable output for clear reference during repairs.

Binding Type

Digital Binding:

N/A (Digital Download PDF)

Paper Type

Digital Paper Simulation:

N/A (Digital Download PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

B3 (for most models)

Engine Type:

Inline 4-cylinder, SOHC (Single Overhead Camshaft)

Displacement:

1.3 Liters (1342 cc)

Performance

Horsepower:

Approx. 64 hp @ 5000 rpm (Varies slightly by region/specification)

Torque:

Approx. 73 lb-ft @ 3000 rpm (Varies slightly by region/specification)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Cooling System

Coolant Type:

Proprietary Ford Coolant or equivalent (typically a green ethylene glycol based coolant)

Lubrication System

Oil Type:

API SG or SH; SAE 5W-30 recommended (check manual for climate variations)

Oil Capacity:

Approx. 3.5 US quarts (3.3 Liters) with filter change (verify in manual)

Timing Belt

Timing Belt Replacement Interval:

Typically 60,000 miles or 4 years (critical maintenance item to prevent catastrophic engine damage)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

3-Speed Automatic Transmission (less common, may not be on all trims/markets)

Features

Transmission Fluid Manual:

Dexron II or equivalent (for automatic transmission)

Transmission Fluid Automatic:

Gear Oil (GL-4) for manual transmission (verify viscosity in manual)

📐 Dimensions

Exterior

Length:

Approx. 153.5 inches (3899 mm)

Width:

Approx. 64.0 inches (1626 mm)

Height:

Approx. 53.5 inches (1360 mm)

Wheelbase:

Approx. 95.7 inches (2430 mm)

Weights

Curb Weight:

Approx. 1,800 - 2,000 lbs (816 - 907 kg) depending on transmission and equipment

Gross Vehicle Weight Rating:

Approximately 2,800 lbs (1270 kg) (verify in manual)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

Likely 3 or 4 stars (as per typical vehicles of this era, specific ratings may vary or be unavailable for all configurations)

Active Features

Braking System Type:

Front Disc, Rear Drum (standard)

ABS Availability:

Optional on some higher trims or later models in the range, not standard.

Passive Features

Airbags:

Driver-side airbag was standard on later models and optional on earlier ones within this range. Passenger airbag was generally not available.

Seat Belts:

3-point front seat belts, 2-point rear lap belts (standard).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, optional cassette player. Aftermarket head unit installation is common.

Driver Assistance

Cruise Control:

Generally not available on most models.

Connectivity

Auxiliary Inputs:

Not available from the factory; requires aftermarket solutions.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 5,000 miles or 6 months, whichever comes first.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Fuel Filter Replacement:

Every 30,000 miles.

Brake Fluid Flush:

Every 24,000 miles or 2 years.

Coolant Flush:

Every 30,000 miles or 2 years.

Fluid Specifications

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Dexron II or equivalent (if equipped with power steering)

Windshield Washer Fluid:

Automotive grade washer fluid

Known Issues

Common Wear Items:

Suspension components (bushings, ball joints), brake wear, clutch wear (manual transmission), exhaust system corrosion, interior trim degradation.

Engine Specifics:

Timing belt tensioner failure can lead to belt jumping; early fuel injectors can sometimes be prone to clogging.

Electrical Quirks:

Corrosion on grounds and connectors, minor issues with instrument cluster illumination or indicator lights.

📚 Vehicle History

Brand Heritage

Ford Philosophy:

Ford's strategy for the Festiva was to offer a highly economical and compact vehicle to capture the growing small car market segment.

Model Evolution

Festiva Lineage:

The Ford Festiva was a rebadged Mazda 121 (also sold as Kia Pride in some markets). This second generation (1991-1993) represented a significant redesign from the first generation.

Production

Manufacturing Origin:

Manufactured by Kia Motors in South Korea under license from Mazda/Ford.

Production Years North America:

1986-1993 (first generation 1986-1990, second generation 1991-1993)

🏆 Awards & Recognition

Recognitions

Fuel Economy Ratings:

Consistently received high EPA mileage ratings, often cited for its efficiency in its class.

Ratings

Consumer Reports Rankings:

Typically ranked in the lower half of its class for reliability and performance by consumer organizations of the era.