Positioning:
Essential resource for owners and technicians performing maintenance and repairs on the Harley-Davidson FXDB Dyna Daytona.
Alternatives:
Covers specific model years and variants where third-party manuals might be less detailed or comprehensive.
Features:
Detailed diagrams, step-by-step instructions, diagnostic procedures, and service specifications.
Engine:
Detailed engine overhaul, internal components, carburetor tuning, ignition system, lubrication system
Transmission:
5-speed gearbox, clutch assembly, shift mechanism, transmission oil
Electrical:
Wiring diagrams, charging system, ignition system, lighting, starting system, instrumentation
Chassis Suspension:
Front forks, rear shock absorbers, swingarm, steering head bearings
Braking System:
Front and rear brake caliper service, master cylinders, brake fluid replacement, bleeding procedures
Fuel System:
Fuel tank, fuel lines, fuel filter, carburetor (Keihin CV), fuel pump (if applicable)
Exhaust System:
Muffler and header pipe service, exhaust flange sealing
Bodywork Fittings:
Fender removal and installation, seat assembly, handlebar components, dash assembly
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug replacement, chain adjustment
Troubleshooting:
Diagnostic charts for common problems, electrical system diagnostics
Repair:
Step-by-step instructions for major component repairs and overhauls
Assembly Disassembly:
Complete disassembly and reassembly procedures for all major systems
Specifications Tolerances:
Torque specifications, critical dimensions, and wear tolerances for engine and chassis components
Depth:
Comprehensive from basic maintenance to complete engine rebuilds and electrical system diagnostics
Manual Purpose:
Comprehensive guide for diagnosis, repair, maintenance, and overhaul of the Harley-Davidson FXDB Dyna Daytona.
Documentation Source:
Based on official Harley-Davidson factory service manuals and workshop procedures.
Engine Type:
Air-cooled, Evolution (V-twin)
Engine Displacement:
1339 cc (82 cubic inches)
Bore X Stroke:
3.4375 in. x 4.25 in. (87.31 mm x 107.95 mm)
Compression Ratio:
8.5:1 (typical)
Ignition System:
Electronic ignition
Carburetor:
Keihin CV (Constant Velocity) 40mm
Valve Train:
Overhead valve, two valves per cylinder, pushrod actuated
Oil Capacity:
Approximately 3.5 U.S. quarts (3.3 liters) with filter change
Horsepower Estimate:
Approximately 60-70 hp (varies by tuning and exhaust)
Torque Estimate:
Approximately 70-80 ft-lbs (varies by tuning and exhaust)
Fuel Type:
Unleaded gasoline, 91 octane (minimum recommended)
Fuel Tank Capacity:
4.0 U.S. gallons (15.1 liters)
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Gear Ratios:
Detailed in manual, typically 1st: 9.203, 2nd: 6.410, 3rd: 4.921, 4th: 3.975, 5th: 3.305
Transmission Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant (or equivalent)
Transmission Oil Capacity:
Approximately 24 U.S. fluid ounces (710 ml)
Length:
Approximately 92.5 inches (2350 mm)
Width:
Approximately 37.4 inches (950 mm)
Height:
Approximately 47.0 inches (1194 mm)
Wheelbase:
Approximately 63.0 inches (1600 mm)
Dry Weight:
Approximately 600 lbs (272 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 1075 lbs (488 kg)
Payload Capacity:
Approximately 475 lbs (215 kg)
Crash Test Ratings:
N/A for motorcycles of this era
Braking:
Dual disc front brakes, single disc rear brake
Lighting:
Halogen headlight, taillight, turn signals
Frame Construction:
Steel frame and swingarm construction
Oil Change Interval:
Every 2,500-5,000 miles or 6 months (refer to manual for precise recommendation)
Primary Chain Tension:
Check and adjust every 5,000 miles
Spark Plug Replacement:
Every 10,000-15,000 miles
Brake Fluid Flush:
Every 2 years
Belt Drive Inspection:
Inspect for wear and tension at regular intervals
Engine Oil Type:
Harley-Davidson SYN3 (Synthetic) or recommended Harley-Davidson 20W50 motorcycle oil
Transmission Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant (or equivalent)
Primary Clutch Fluid Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant (or equivalent)
Known Issues:
Potential for oil leaks around the rocker boxes, starter drive gear wear, carburetors may require tuning for optimal performance, clutch cable adjustment sensitivity.
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in performance, customization, and lifestyle.
Evolution Notes:
The Dyna platform was introduced in 1991, featuring a rubber-mounted engine for reduced vibration. The FXDB Daytona was a specific, often limited-production, model within the Dyna range, known for its sportier styling and performance-oriented features.
Production Era:
1991-1998 for the FXDB Dyna Daytona model
Manufacturing Location:
United States