DAEWOO TICO 1991-2001 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Production Years Covered: 1991-2001 Codes Platform Code: KLY3 👋 Introduction Market Position Segment: City Car / Economy Car Target Demographic: Budget-conscious consumers,...

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类型: Car

斯库: 24412

标签: 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 Car Daewoo TICO

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Production Years Covered:

1991-2001

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

City Car / Economy Car

Target Demographic:

Budget-conscious consumers, urban commuters, first-time car buyers

Competitive Analysis

Key Competitors:

Suzuki Alto, Kia Pride/Ford Festiva, Hyundai Excel

Key Features

Vehicle Strengths:

Compact size, fuel efficiency, low purchase price, maneuverability

Manual Value Proposition

Value For Owner:

Enables DIY maintenance and repairs, reducing reliance on costly dealership services and extending vehicle lifespan.

📋 Manual Details

Coverage Areas

Engine Coverage:

F8CV 0.8L 3-cylinder petrol engine

Transmission Coverage:

5-speed manual transmission

Chassis Coverage:

Front-wheel drive, suspension, steering, brakes, body structure

Electrical Coverage:

Wiring diagrams, lighting, ignition, charging system, starting system, accessories

Page Count

Estimated Page Count:

Manual Type

Type:

Full Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, valve train, cooling system, lubrication system

Fuel System:

Fuel tank, fuel pump, fuel filter, carburetor (if applicable to model year), fuel injection system (if applicable)

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes

Ignition System:

Distributor, spark plugs, ignition coils, ECU (Engine Control Unit)

Transmission Manual:

Clutch system, gearbox internals, shift linkage, driveshafts

Brakes System:

Front disc brakes, rear drum brakes, brake fluid, master cylinder, brake lines, parking brake

Steering System:

Steering column, steering rack, tie rods, power steering (if equipped)

Suspension System:

Front MacPherson struts, rear torsion beam, shock absorbers, springs, control arms

Body And Chassis:

Body panels, doors, hood, trunk lid, interior trim, chassis components

Heating And Ventilation:

HVAC system, blower motor, heater core, A/C system (if equipped)

Lighting System:

Headlights, taillights, interior lights, auxiliary lighting

Wiper And Washer System:

Windshield wipers, washer pump, reservoir

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections

Component Removal And Installation:

Step-by-step guides for engine components, transmission, suspension, brakes, etc.

Troubleshooting Diagnostics:

Diagnostic flowcharts and common fault symptom identification for various systems

Electrical Diagnostics:

Wiring diagram interpretation, troubleshooting electrical faults using multimeter

Engine Rebuild:

Detailed procedures for engine disassembly, inspection, and reassembly

Brake System Repair:

Brake pad/shoe replacement, caliper/wheel cylinder servicing, brake line replacement

Suspension And Steering Repair:

Strut replacement, ball joint replacement, tie rod end replacement, wheel alignment basics

Tune Up Procedures:

Spark plug gap and type, ignition timing (if adjustable), carburetor adjustments (if applicable)

Technical Depth

Depth:

Comprehensive: Covers everything from basic fluid changes to complete engine and transmission overhauls.

Diagnostic Level:

Advanced diagnostic procedures with symptom-based troubleshooting guides and wiring diagrams.

Repair Level:

Detailed step-by-step repair instructions with torque specifications and exploded views.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text (OCR processed)

Print Quality

Resolution:

High-resolution, suitable for printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

Inline 3-cylinder, 4-stroke, naturally aspirated petrol

Displacement:

796 cc (0.8 Liters)

Bore X Stroke:

68.5 mm x 72.0 mm

Compression Ratio:

9.3:1

Valve Train:

SOHC (Single Overhead Camshaft), 6 valves (2 per cylinder)

Performance

Horsepower:

Approx. 38-41 PS (28-30 kW) @ 5000-5500 rpm (varies by market/tuning)

Torque:

Approx. 60-64 Nm (44-47 lb-ft) @ 3000-3500 rpm (varies by market/tuning)

Fuel System

Fuel Delivery:

Carburetor (early models) / Multi-point Fuel Injection (later models, often designated as Tico SX or similar)

Fuel Type:

Unleaded Gasoline (Petrol)

Fuel Tank Capacity:

Approx. 30 Liters (7.9 US Gallons)

Cooling System

Cooling Type:

Liquid-cooled

Lubrication System

Oil Capacity:

Approx. 3.0 Liters (3.2 US Quarts) with filter change

Recommended Oil Viscosity:

API SF/SG or higher, SAE 10W-30 or 10W-40

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

3-speed Automatic Transmission (less common, available in some markets)

Features

Clutch Type:

Dry, single plate, diaphragm spring

Manual Gear Ratios:

Varies by specific model, typically around: 1st: 3.545, 2nd: 2.158, 3rd: 1.345, 4th: 1.000, 5th: 0.829, Reverse: 3.417

Final Drive Ratio:

Approx. 4.400

Transmission Fluid Type:

API GL-4 SAE 75W-90 or 80W-90 gear oil

Automatic Fluid Type:

Dexron III or equivalent (if equipped)

📐 Dimensions

Exterior

Length:

Approx. 3,340 mm (131.5 in)

Width:

Approx. 1,495 mm (58.9 in)

Height:

Approx. 1,410 mm (55.5 in)

Wheelbase:

Approx. 2,175 mm (85.6 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Weights

Curb Weight:

Approx. 680-750 kg (1,500-1,650 lbs) depending on equipment

Gross Vehicle Weight Rating:

Approx. 1,100 kg (2,425 lbs)

Payload Capacity:

Approx. 350-400 kg (770-880 lbs)

Towing Capacity:

Not typically specified or recommended

Wheel Bolt Pattern:

4 x 114.3 mm (4 x 4.5 inches)

Wheel Size:

12-inch or 13-inch steel wheels

Tire Size:

Typically 145/80 R13 or 155/70 R13

🛡️ Safety Features

Ratings

Crash Test Ratings:

Limited official crash test data available for this era and segment, often performed to national standards of Korea or export markets.

Active Features

Braking Assist:

None standard

Traction Control:

None standard

Electronic Stability Control:

None standard

Passive Features

Airbags:

Driver airbag standard on later models, passenger airbag optional or unavailable.

Seat Belts:

3-point front seat belts, 2-point rear seat belts (later models may have 3-point rear)

Child Seat Anchors:

May be present depending on market regulations, typically not ISOFIX.

Crumple Zones:

Designed to absorb impact energy, basic for the era.

💡 Technology Features

Infotainment

Standard Features:

Basic AM/FM radio, often with a single-DIN cassette player or CD player (later models).

Speaker Configuration:

Typically 2 or 4 speakers.

Display:

Analog gauges, basic digital clock (optional).

Driver Assistance

Cruise Control:

Not available.

Parking Sensors:

Not available.

Connectivity

Bluetooth:

Not available.

Usb Ports:

Not available.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 km (4,600 miles) or 6 months, whichever comes first.

Oil Filter Replacement:

At every engine oil change.

Air Filter Replacement:

Every 15,000 km (9,300 miles) or 12 months.

Spark Plug Replacement:

Every 30,000 km (18,600 miles). Check gap at 15,000 km.

Transmission Fluid Change:

Manual: Every 40,000 km (25,000 miles) or 24 months. Automatic: Every 30,000 km (18,600 miles) or 18 months.

Coolant Replacement:

Every 40,000 km (25,000 miles) or 24 months.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

If equipped: ATF Dexron II/III or specific power steering fluid

Coolant:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, wheel bearings, exhaust system corrosion, carburetor issues (if equipped).

Electrical Faults:

Wiring harness degradation, alternator/starter issues, grounding problems.

Engine Performance:

Potential for rough idle due to aging ignition components or carburetor settings. Overheating due to coolant leaks or fan issues.

Filter Part Numbers

Oil Filter:

Example: Mann Filter W712/3, Mahle OC 108, Purflux LS422 (cross-reference required for specific model year)

Air Filter:

Example: Mann Filter C2542, Mahle LX 67, Purflux A150 (cross-reference required for specific model year)

Fuel Filter:

Example: Mann Filter WK32/1, Purflux EP100 (cross-reference required for specific model year, depends on carbureted vs. injected)

📚 Vehicle History

Brand Heritage

Parent Company:

Daewoo Motor Company (South Korea), later part of GM Korea.

Origins:

Daewoo Motor was established in 1983 (though it had predecessor companies). It focused on producing a range of vehicles, often licensed from other manufacturers initially, before developing its own models.

Model Evolution

Design Inspiration:

The Tico was based on the Suzuki Alto (fourth generation, CA71V) under license.

Key Updates:

Facelifts and minor updates throughout its production run, including introduction of fuel injection on some variants (Tico SX) and updated interior trim.

Production

Manufacturing Location:

South Korea (Changwon plant)

Total Production Volume:

Over 500,000 units worldwide.

Discontinuation:

Production ended in 2001, replaced by the Daewoo Matiz (which itself became the Chevrolet Spark).

🏆 Awards & Recognition

Recognitions

Industry Awards:

Limited specific industry awards documented, primarily recognized for affordability and urban practicality in its segment.

Ratings

Fuel Economy Ratings:

Generally good for its class, typically in the range of 6-8 L/100km (30-40 MPG) combined, depending on driving conditions and specific variant.

Certifications

Emission Standards:

Complied with relevant emission standards of the time for its production markets.