Target Audience:
Alfa Romeo 164 owners, independent mechanics, restoration specialists.
Manual Authenticity:
Genuine Factory Service Manual, not a third-party reproduction.
Illustrations Diagrams:
Contains all necessary illustrations, diagrams, and photos.
Troubleshooting Guide:
Advanced troubleshooting guide included.
Search Functionality:
Searchable PDF for quick information retrieval.
Instructional Format:
Step-by-step instructions with detailed substeps, notes, cautions, and warnings.
Engine Service Repair:
True
Transmission Service Repair:
True
Periodic Lubrication:
True
Fuel Injection Fuel System:
True
Heater Air Conditioning:
True
Engine Control System:
True
General Maintenance:
True
Engine Control Modules:
Detailed information on Engine Control Modules (ECMs) and their functions.
Fuel Pump Service:
Detailed steps for servicing and replacing the fuel pump.
Air Conditioning Refrigerant:
Details on AC system servicing and refrigerant handling (likely R12 for this era).
Exhaust System:
Coverage for exhaust system inspection, repair, and component replacement.
Ignition System:
Information on spark plugs, ignition coils, and related components.
Body Panel Repair:
Information related to bodywork, panel adjustments, and repairs.
Interior Trim Removal:
Instructions for removing and reinstalling interior trim panels.
Maintenance Procedures:
True
Diagnostic Procedures:
True
Refurbishment Procedures:
True
Restoration Procedures:
True
Timing Belt Replacement:
Comprehensive procedure for timing belt inspection and replacement.
Suspension Alignment Specs:
Includes alignment specifications and procedures.
Cylinder Head Removal Installation:
Step-by-step guide for cylinder head servicing.
Brake Pad Rotor Replacement:
Detailed instructions for brake system maintenance and component replacement.
Wheel Bearing Replacement:
Guidance on servicing wheel bearings.
Gearbox Overhaul:
Procedures for transmission overhaul and repair.
Depth:
Complete factory level detail for all repairs, maintenance, and diagnostics.
Diagnostic Tools:
Information on diagnostic procedures aligns with tools and methods available in 1991.
Torque Specifications:
Precise torque specifications for all critical fasteners.
Troubleshooting Charts:
Diagnostic flowcharts and charts for identifying common faults.
Electrical Component Testing:
Procedures for testing various electrical components using multimeters.
Special Tools:
Lists and descriptions of any special tools required for specific procedures.
Schematics:
Includes detailed electrical schematics and system diagrams.
Engine Type:
V6 (likely Busso V6, specific displacement varies by market/trim)
Engine Displacement Range:
Likely 2.0L, 3.0L
Fuel System Type:
Fuel Injection (specific system detailed in manual, e.g., Bosch Motronic)
Routine Maintenance:
Manual provides detailed schedules for oil changes, filter replacements, tune-ups, etc.
Engine Oil Type:
Specific SAE viscosity grades and API service classifications detailed in manual.
Coolant Type:
Manual specifies coolant mixture and type (e.g., ethylene glycol based).
Brake Fluid Type:
DOT 3 or DOT 4 specified as per Alfa Romeo requirements.
Common Wear Items:
Manual addresses common wear and tear items specific to the 164 model.
Alfa Romeo Legacy:
Alfa Romeo's heritage of sporty, stylish, and driver-focused vehicles.
164 Development:
Part of the Tipo 4 platform, shared with Fiat Croma, Lancia Thema, and Saab 9000.
Production Period:
1987-1998 (1991 model year represents an early production phase of the first generation).
