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BMW 7 Series E32 1991 Service Repair Workshop Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E32 Year: 1991 Generation Generation Code: E32 (Second Generation) 👋 Introduction Market Position Market Segment: Luxury Sedan Competitive Analysis...
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BMW 7 Series E32 1991 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Chassis Code:
E32
Year:
1991
Generation
Generation Code:
E32 (Second Generation)
👋 Introduction
Market Position
Market Segment:
Luxury Sedan
Competitive Analysis
Competitors:
Mercedes-Benz S-Class (W126/W140), Lexus LS400, Jaguar XJ, Audi V8 Quattro.
Key Features
Vehicle Strengths:
Advanced engineering, comfortable ride, powerful engines, refined interior, technological innovation for its era.
Manual Value
Target Audience:
BMW owners (DIY enthusiasts), independent repair shops, automotive technicians.
Cost Savings:
Enables significant savings on routine maintenance and repairs compared to dealership labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, and Workshop Procedures
Diagnostic Coverage:
Troubleshooting and Diagnosis
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for comprehensive BMW workshop manuals of this era)
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, assembly, overhaul, timing, lubrication, cooling.
Engine Electrical:
Ignition system, starting system, charging system, engine management, sensor diagnostics.
Emission Control:
Exhaust gas recirculation (EGR), catalytic converter systems, evaporative emission control (EVAP).
Fuel System:
Fuel injection (Bosch Motronic), fuel pump, injectors, fuel lines, fuel tank.
Clutch System:
Clutch actuation, clutch disc, pressure plate, release bearing (for manual transmission models).
Manual Transaxle:
Gearbox overhaul, shifting mechanisms, lubrication, troubleshooting.
Automatic Transaxle:
Transmission identification (e.g., ZF), control systems, fluid types, overhaul procedures, diagnostics.
Driveshaft And Axles:
Driveshaft U-joints, CV joints, differential overhaul, axle shaft replacement.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering System:
Power steering system, steering gear, tie rods, steering column, alignment.
Restraint System:
Seat belts, airbags (if equipped), SRS system diagnostics and service.
Brake System:
Hydraulic system, ABS (Anti-lock Braking System), brake pads, rotors, calipers, brake fluid specifications.
Body Interior Exterior:
Panel removal/installation, door mechanisms, interior trim, glass, seals, bodywork repair.
Body Electrical:
Lighting, power windows, central locking, mirrors, seat adjustment, instrument cluster, warning lights.
HVAC:
Heating, ventilation, air conditioning system components, refrigerant, blower motor, climate control module.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacement, tune-ups.
Repair:
Component removal, installation, and overhaul for all covered systems.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving faults.
Diagnostics:
Electrical system diagnostics, engine management diagnostics.
Technical Depth
Depth:
Comprehensive: From basic maintenance to advanced diagnostics and complete engine/transmission rebuilds.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows AND Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
Digital (PDF format allows for on-demand printing)
Paper Type
Paper Type Suitability:
Print individual pages to avoid damage from shop environment.
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
Likely covers M30B30 (3.0L), M30B35 (3.5L), and M60B40 (4.0L V8) engine variants common in the 1991 E32 model range.
Performance
Horsepower Torque Range:
Varies by engine: 3.0L (approx. 188 hp), 3.5L (approx. 208 hp), 4.0L V8 (approx. 282 hp). Torque figures also vary.
Fuel System
Fuel Injection System:
Bosch Motronic electronic fuel injection.
Technical Specs
Bore Stroke:
Specific to each engine variant (e.g., M30B35: 92 mm bore x 86 mm stroke).
Compression Ratio:
Typically around 9.0:1 to 10.0:1 depending on engine.
🔧 Transmission
Standard
Standard Transmission:
While automatics were prevalent, some models may have offered a Getrag 5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission (e.g., ZF 4HP22) was common.
Features
Automatic Transmission Features:
Sport mode, Comfort mode depending on specific transmission and year.
Fluid Specifications
Automatic Transmission Fluid:
Likely ATF Dexron II or equivalent, check specific vehicle for exact specification.
📐 Dimensions
Exterior
Wheelbase:
Standard wheelbase: 2,830 mm (111.4 in), Long wheelbase (iL models): 3,010 mm (118.5 in).
Length:
Standard wheelbase: 4,950 mm (194.9 in), Long wheelbase: 5,130 mm (202.0 in).
Weights
Curb Weight:
Varies by engine and equipment, typically ranging from 1,700 kg to 1,900 kg (3,748 lbs to 4,189 lbs).
Wheels Tires
Wheelbase Bolt Pattern:
5x120 mm
Standard Tire Sizes:
Commonly 205/65R15, 225/60R15 depending on model and options.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this era in the same format as modern tests. However, the E32 was known for its robust chassis and safety features.
Active Features
Active Safety:
ABS (Anti-lock Braking System), power steering, stability control (ASC+T available on later models, potentially some early 1991).
Passive Features
Passive Safety:
Energy-absorbing crumple zones, reinforced passenger cell, driver and passenger airbags (optional/standard depending on market/trim).
💡 Technology Features
Infotainment
Audio System:
Premium sound systems often available (e.g., Nakamichi or Harman Kardon), with cassette player and radio. CD changer may have been an option.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Rear parking sensors (Park Distance Control - PDC) were introduced as an option during the E32's lifecycle, though may not be standard on all 1991 models.
Climate Control
Climate Control Features:
Automatic climate control with dual-zone temperature settings, pollen filter.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months, depending on driving conditions and oil type used. Check manual for specific recommendations.
Spark Plug Replacement:
Recommended every 30,000 - 50,000 km (18,000 - 30,000 miles), depending on spark plug type (e.g., standard vs. platinum).
Fluid Specifications
Engine Oil Specification:
Varies by engine: e.g., BMW High Performance SAE 5W-30 or 5W-40 synthetic oil. Consult manual for exact API/ACEA specifications.
Coolant Specification:
BMW Blue Antifreeze/Coolant or equivalent ethylene glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water.
Known Issues
Common Problems:
Cooling system leaks (radiator, hoses, water pump), head gasket issues (particularly with early M60 V8), ABS sensor failures, VANOS issues (on later M60 variants), window regulator failures, wiring harness degradation (especially in the engine bay).
📚 Vehicle History
Brand Heritage
Brand Identity:
BMW, Bayerische Motoren Werke AG, renowned for performance, luxury, and driving dynamics.
Model Evolution
E32 Introduction:
The E32 generation was introduced in 1986 as the successor to the E23, representing a significant leap in design, technology, and comfort.
Production
Production Years:
1986-1994 (1991 model year falls within this range).
Manufacturing Location:
Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The E32 7 Series was widely praised for its engineering, comfort, and performance, contributing to BMW's reputation as a builder of sophisticated luxury vehicles.
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