🏷️ Basic Information

Make:

Ford

Model:

Scorpio

Year:

1991

Chassis Code:

Mk II (GFC)

👋 Introduction

Positioning:

The Ford Scorpio Mk II was positioned as a large executive car, offering a blend of comfort, technology, and performance for its era, primarily targeting European markets.

Competitors 1991:

Competed with vehicles like the BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6, and Vauxhall/Opel Senator/Omega.

Aerodynamics:

Noted for its distinctive, rounded, and aerodynamic styling, a significant departure from Ford's previous designs.

Technology Introduction:

Introduced advanced features for its time, including ABS, advanced engine management, and a sophisticated suspension system.

Interior Space:

Known for its spacious interior, particularly the rear seating, offering executive-class comfort.

📋 Manual Details

Markets Covered:

Primarily European market, specific regional variations may exist.

Estimated Page Count:

Likely over 1000 pages (typical for comprehensive factory service manuals of this era).

Type:

Service and Repair Manual

Purpose:

Designed to guide users through maintenance, repair, and troubleshooting for the Ford Scorpio 1991.

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Detailed coverage for 2.0L (I4), 2.4L V6, and 2.9L V6 EFI engines, including component identification, disassembly, assembly, testing, and troubleshooting.

Transmission:

Manual and Automatic transmissions, including overhaul, adjustment, troubleshooting, and fluid specifications.

Suspension And Steering:

Front and rear suspension (including independent rear suspension), steering system (power steering), wheel alignment specifications, and component replacement.

Brakes:

Disc brakes (front and rear), ABS system (if equipped), brake system bleeding, component replacement, and troubleshooting.

Electrical System:

Comprehensive wiring diagrams, component locations, testing procedures for ignition, charging, starting, lighting, instrumentation, and accessories. Includes diagnostic procedures for EFI and ABS.

Body And Chassis:

Body panel repair, door mechanisms, glass, seals, interior trim, structural components, and corrosion prevention.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system operation, diagnosis, and component servicing.

Fuel System:

Fuel injection systems (EFI), fuel pump, injectors, fuel tank, and fuel lines. Includes pressure testing and component diagnostics.

Engine Management:

Detailed diagnostics and repair for the Electronic Fuel Injection (EFI) system, including sensors, actuators, and ECU operation.

Climate Control:

If equipped with automatic climate control, diagnostics and repair for that system would be included.

Maintenance:

Routine maintenance procedures such as oil changes, filter replacements, fluid checks, spark plug replacement, and lubrication.

Troubleshooting:

Systematic diagnostic procedures for common and complex problems, symptom-based troubleshooting guides, and fault code interpretation (where applicable).

Repair:

Step-by-step repair instructions for all major vehicle systems, including detailed diagrams and torque specifications.

Disassembly Assembly:

Complete instructions for dismantling and reassembling all major components and sub-systems.

Component Testing:

Procedures for testing the functionality of individual components within each system, often using multimeters or specialized diagnostic equipment.

Recalibration:

Procedures for recalibrating certain electronic systems after component replacement may be present.

Depth:

Comprehensive, covering from basic maintenance to advanced diagnostics and component overhaul, suitable for professional technicians and skilled DIY mechanics.

Wiring Diagrams:

Includes detailed, system-specific wiring diagrams crucial for electrical troubleshooting.

📊 Manual Specifications

File Format:

PDF

Searchability:

PDF format typically allows for text searching of keywords and phrases within the manual.

Print Quality:

Full Printable

Zoom Functionality:

YES

Software Requirements:

Adobe PDF Reader, WinZip (for extraction if compressed)

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options:

Available with a range of petrol engines: 2.0L Inline-4 (DOHC), 2.4L V6, and 2.9L V6 (both OHV and later DOHC variants).

2.9L V6 DOHc Power Estimated:

Approximately 150-160 PS (148-158 hp) for the DOHC version.

2.4L V6 OHV Power Estimated:

Approximately 130-140 PS (128-138 hp).

Injection Type:

Electronic Fuel Injection (EFI) across most variants.

Engine Codes Common:

2.0i (N9A, Y9A), 2.4i (24V, 24F), 2.9i (29A, 29X, BOA).

🔧 Transmission

Manual Transmission:

Typically a 5-speed manual transmission.

Automatic Transmission:

Optional automatic transmission, likely a 4-speed unit.

Transmission Control:

Electronic or hydraulic control depending on transmission type and specific model year.

📐 Dimensions

Body Styles:

Available as a 4-door saloon (sedan) and a 5-door hatchback.

Curb Weight Range Estimated:

Approximately 1400-1600 kg, varying significantly with engine and equipment.

🛡️ Safety Features

ABS Availability:

Anti-lock Braking System (ABS) was an optional or standard feature on higher trims.

Airbags Availability:

Driver-side airbag may have been available on later models or as an option, but not universally standard in 1991.

💡 Technology Features

Audio System:

Factory fitted radio/cassette players, often with options for CD players on higher trims or later production runs.

Cruise Control:

Optional cruise control system available on many models.

Diagnostic Ports:

OBD I style diagnostic port for engine management system access, though specific protocols may vary.

🔧 Maintenance

Oil Change Interval Estimated:

Typically every 10,000-15,000 km or 6-12 months, depending on driving conditions and oil used.

Spark Plug Replacement Interval Estimated:

Every 20,000-40,000 km, depending on spark plug type (standard vs. platinum).

Engine Oil Type Common:

API SF/SG or ACEA A1/B1, viscosity typically 5W-30, 5W-40, or 10W-40 depending on climate.

Coolant Type:

Ethylene glycol-based antifreeze/coolant, often specified as Ford specification or equivalent (e.g., HOAT).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Type Automatic:

Mercon V or equivalent automatic transmission fluid (ATF).

Power Steering Fluid:

Mercon or equivalent power steering fluid.

Corrosion:

Prone to rust in common areas like wheel arches, sills, and around windows, typical for vehicles of this era.

Electrical Gremlins:

Can suffer from intermittent electrical faults due to aging wiring, connectors, and control modules.

Suspension Wear:

Components like ball joints, bushings, and shock absorbers may wear over time, impacting ride and handling.

Efi Component Failure:

Fuel injectors, fuel pumps, and engine control units (ECU) can be points of failure.

📚 Vehicle History

Ford Europe Context:

Part of Ford of Europe's strategy to compete in the premium executive segment, building on the legacy of the older Granada.

Mk Ii Introduction:

The Mk II Scorpio was introduced in 1994, however, the manual is for the 1991 model which refers to the original Mk I Scorpio (often designated 'GBA' or 'GBC' platform codes for early models).

Production Period Mk I:

1985-1994 (with facelifts).

🏆 Awards & Recognition

Car Of The Year Status:

The original Ford Scorpio (Mk I) was voted European Car of the Year in 1986.