1991 Mazda Protege Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 1991 Codes Platform Code: BG 👋 Introduction Market Position Segment: Compact Car Target Demographic: Value-oriented consumers, first-time car buyers, small families...

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标签: 1991 Car Cars Mazda Misc Protege

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Protege

Year:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Compact Car

Target Demographic:

Value-oriented consumers, first-time car buyers, small families

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort

Key Features

Value Proposition:

Affordability, reliability, practical design, good fuel economy

Manual Advantage:

Official licensing ensures accuracy and completeness, saving time and money on repairs compared to generic guides.

📋 Manual Details

Coverage Areas

Covered Models:

1991 Mazda Protege (all trim levels and engine variants)

Geographic Coverage:

North America (assumed, based on product description phrasing)

Body Styles:

Sedan and Hatchback (confirm specific availability for 1991 model year)

Page Count

Estimated Pages:

Manual Type

Type:

Service and Repair Manual

Licensing:

Officially Licensed

Language

Language:

English

Format

Format:

Digital Software (downloadable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system

Drivetrain:

Manual transmission, automatic transmission, clutch, drive axles, differential

Chassis:

Suspension (front and rear), steering, brakes (front and rear), wheels and tires

Electrical:

Wiring diagrams, lighting, instrumentation, charging system, starting system, fuses and relays, audio system, power accessories

Body:

Body panels, doors, glass, interior trim, HVAC system, exterior trim, bumpers

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement

Diagnostics:

Troubleshooting charts, symptom-based diagnostics, error code interpretation (if applicable)

Repair:

Engine component repair (e.g., cylinder head, pistons), transmission overhaul, brake caliper replacement, suspension arm replacement, electrical component repair

Disassembly Assembly:

Detailed step-by-step instructions for component removal and installation

Performance Tuning:

Basic tuning adjustments may be covered, but extensive performance modification details are unlikely.

Technical Depth

Depth:

Comprehensive; covers basic maintenance to major component overhauls and diagnostic procedures

Diagnostic Tools:

Likely includes specifications for basic diagnostic tools and potential references to specialized equipment

Torque Specifications:

Detailed torque values for all critical fasteners are expected.

Electrical Diagrams:

Comprehensive wiring schematics for all vehicle systems are a key component of service manuals.

📊 Manual Specifications

File Format

File Type:

Proprietary Software / Executable / potentially PDF within application

Searchability:

Expected to be searchable text content

Print Quality

Printability:

Assumed printable pages, though quality may vary depending on software rendering

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper:

N/A (Digital)

Content Structure

Organization:

Likely organized by system (engine, brakes, etc.), with sections for diagnostics, disassembly/assembly, and specifications.

⚙️ Engine Specifications

Primary Engine

Engine Code:

BP (1.8L DOHC)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

1839 cc (1.8 Liters)

Bore X Stroke:

83.0 mm x 85.1 mm

Compression Ratio:

9.5:1

Performance

Horsepower:

125 hp @ 6000 rpm

Torque:

110 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Regular (87 Octane recommended)

Engine Variants

Alternative Engine:

FS-DE (2.0L DOHC - typically found in higher trims or later models, confirm for 1991)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission

Features

Manual Gear Ratios:

Specific ratios provided in manual (e.g., 1st: 3.423, 2nd: 1.947, 3rd: 1.333, 4th: 1.000, 5th: 0.815, Reverse: 3.166)

Automatic Gear Ratios:

Specific ratios provided in manual

Clutch Type:

Dry single plate, hydraulically operated

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (check manual for exact specification and capacity)

Automatic Transmission Fluid:

Mazda ATF J / ATF M-III or equivalent (check manual for exact specification and capacity)

📐 Dimensions

Exterior

Length:

Approx. 4285 mm (168.7 in)

Width:

Approx. 1690 mm (66.5 in)

Height:

Approx. 1390 mm (54.7 in)

Wheelbase:

Approx. 2500 mm (98.4 in)

Weights

Curb Weight:

Approx. 1150-1250 kg (2535-2756 lbs) depending on trim and transmission

Gross Vehicle Weight Rating:

GVWR specification found in manual

Cargo

Trunk Volume:

Specific capacity in cubic feet/liters found in manual

🛡️ Safety Features

Ratings

NHTSA Front Impact:

No specific NHTSA rating easily found for 1991 model, likely not rated or low rating by modern standards.

IIHS Ratings:

No specific IIHS rating easily found for 1991 model.

Active Features

Available on some higher trims, check vehicle specifics.

Traction Control:

Not typically available on this model year.

Passive Features

Airbags:

Driver-side airbag standard on many models, passenger airbag optional or unavailable.

Seat Belts:

3-point front and rear seat belts

Crumple Zones:

Designed with energy-absorbing crumple zones, details in manual's chassis section.

💡 Technology Features

Infotainment

Audio System:

AM/FM Cassette player, optional CD player on some higher trims. Basic speaker configuration.

User Interface:

Analog dials and knobs for climate control and audio.

Driver Assistance

Cruise Control:

Available on certain trim levels

Anti Lock Brakes:

Optional, as noted in safety section

Connectivity

Auxiliary Inputs:

Not standard; aftermarket solutions would be required.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months (check manual for specific recommendation based on driving conditions)

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection

Spark Plug Replacement:

Every 30,000-60,000 miles depending on plug type (standard vs. platinum/iridium)

Timing Belt Replacement:

Critical: Typically every 60,000 miles or 5 years for this engine. Failure can cause catastrophic engine damage. Manual will specify exact interval and procedure.

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30 recommended. Capacity approx. 4.2 US quarts (4.0 L) with filter.

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water). Capacity approx. 6.0 US quarts (5.7 L).

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific recommendation)

Power Steering Fluid:

Dexron II or equivalent (check manual for exact type)

Known Issues

Engine:

Oil leaks from valve cover gasket, potential head gasket issues if overheated, intake manifold gasket leaks.

Suspension:

Worn control arm bushings, ball joints, and tie rod ends due to age and mileage.

Electrical:

Corrosion on grounds, intermittent issues with power windows/locks, older wiring degradation.

Rust:

Prone to rust on wheel arches, rocker panels, and subframes, especially in corrosive climates.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba Ittai ('horse and rider as one') - focus on driver engagement and handling

Model Evolution

Generation:

Second Generation Protege (BG platform)

Design Era:

Late 1980s/early 1990s aerodynamic and functional design trends

Production

Production Years Generation:

1989-1994 (for BG platform)

Manufacturing Location:

Japan (primarily Hofu Plant)

🏆 Awards & Recognition

Recognitions

Consumer Guides:

Likely received favorable reviews in its time for value and reliability from publications like Consumer Reports, Car and Driver, etc. Specific awards not prominently advertised for this model year.

Ratings

Reliability Index:

Generally considered a reliable vehicle for its era, with common maintenance items typical for a car of this age.