1991 Mitsubishi 3000GT Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Year: 1991 Generation Generation Code: Z10 (First Generation) 👋 Introduction Market Position Initial Market Segment: Sporty Grand Tourer (GT) / Personal Luxury...

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标签: 1991 3000GT Car Cars Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

3000GT

Year:

Generation

Generation Code:

Z10 (First Generation)

👋 Introduction

Market Position

Initial Market Segment:

Sporty Grand Tourer (GT) / Personal Luxury Coupe

Competitive Analysis

Key Competitors 1991:

Nissan 300ZX (Z32), Toyota Supra (Mk III), Mazda RX-7 (FC), Chevrolet Corvette (C4), Porsche 944

Key Features Vehicle

Design Philosophy:

Cutting-edge Japanese technology and performance, competing with European exotics.

Key Features Manual

Usability Target Audience:

Equally beneficial for the novice enthusiast and the seasoned professional mechanic.

Manual Advantage

Delivery Method:

Instant digital download, avoiding shipping delays and costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical, Electrical, Body, Maintenance, Troubleshooting, Repair, Rebuild, Refurbishment, Restoration

Secondary Coverage:

Wiring Schematics, Specifications, Diagrams, Illustrations, Exploded Views

Page Count

Estimated Page Count:

Likely 1000+ pages (typical for comprehensive factory service manuals of this era)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including engine mechanicals, diagnostics, repair, and rebuilding.

Fuel System:

Detailed information on fuel delivery, injection, emissions control, and fuel system diagnostics.

Cooling System:

Maintenance, troubleshooting, and repair of the engine cooling system, including radiators, pumps, and thermostats.

Intake Exhaust:

Information on intake manifold, exhaust system, catalytic converter, and turbocharger (if applicable).

Emission Control:

Detailed explanation of emissions control systems, components, and troubleshooting.

Clutch Manual:

Complete repair and adjustment procedures for the manual clutch system.

Transmission Manual:

Detailed overhaul, repair, and adjustment of the manual transaxle.

Transmission Automatic:

Comprehensive coverage of automatic transaxle repair, diagnosis, and fluid service.

Driveline:

Propeller shaft, front axle, rear axle, and differential repair and maintenance.

Wheels Tires:

Wheel bearing service, tire pressure specifications, and alignment procedures.

Engine Mounts:

Inspection and replacement of power plant mounts for vibration isolation.

Front Suspension:

Detailed information on front suspension components, alignment, and repair.

Electronic Suspension:

Specific coverage for the electronic control suspension system, including diagnosis and repair.

Rear Suspension:

Complete repair and maintenance procedures for the rear suspension system.

Service Brakes:

Extensive brake system coverage, including hydraulics, ABS, calipers, rotors, and pads.

Parking Brakes:

Adjustment and repair of the parking brake system.

Steering:

Power steering system, steering column, and linkage repair.

Four Wheel Steering:

Specific coverage for the 4WS system, including actuators, sensors, and control modules.

Body Exterior:

Exterior body panel repair, dent removal, and trim component replacement.

Body Interior:

Interior trim, seat adjustment, and dashboard component removal/installation.

Heater Ac:

HVAC system diagnosis, repair, refrigerant service, and component replacement.

Ventilation:

Airflow controls and ducting for the ventilation system.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, and inspections.

Troubleshooting:

Diagnostic procedures for common issues, error code interpretation, and symptom-based troubleshooting.

Repair:

Step-by-step repair instructions for all major vehicle systems.

Rebuild Refurbish Restore:

Detailed guidance for complete engine, transmission, and component overhauls.

Wiring Schematics:

Complete electrical wiring diagrams for all vehicle circuits.

Component Removal Installation:

Detailed procedures for removing and installing all major components.

Torque Specifications:

Precise torque values for critical fasteners across all systems.

Diagnostic Charts:

Includes troubleshooting charts and flowcharts for diagnosing various issues.

Specifications Tables:

Extensive tables of all technical specifications, measurements, and tolerances.

Technical Depth

Depth:

Comprehensive Factory Level - Suitable for DIY enthusiasts and professional technicians alike, covering everything from basic maintenance to in-depth engine and transmission overhauls.

Electrical Diagnostics:

In-depth electrical troubleshooting using wiring diagrams and component testing procedures.

Engine Rebuilding:

Detailed procedures for engine disassembly, inspection, machining, and reassembly.

Suspension Geometry:

Alignment specifications and procedures for both front and rear suspension systems.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Printable

Image Quality:

High-quality diagrams, illustrations, and exploded pictures.

Binding Type

Binding Type:

Digital Download (No physical binding)

Paper Type

Paper Type:

N/A (Digital)

Compatibility

Operating Systems:

Windows and MAC compatible

Requirements

Reader Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Configuration:

60-degree SOHC V6 (later DOHC Twin-Turbo variants)

Displacement:

3.0 Liters (2972 cc)

Performance

Horsepower Naturally Aspirated:

Approximately 220-230 hp @ 6000 rpm (varies slightly by market and specific trim)

Torque Naturally Aspirated:

Approximately 200-205 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Engine Components

Valvetrain:

SOHC (Single Overhead Camshaft) per bank, 2 valves per cylinder

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

8.5:1 (Naturally Aspirated)

Induction:

Naturally Aspirated (for base models, Twin-Turbo available on higher trims/later years)

🔧 Transmission

Standard Transmission

Type:

5-speed Manual Transaxle

Optional Transmission

Type:

4-speed Automatic Transaxle (with Sportronic mode on some later models)

Features

Drivetrain:

All-Wheel Drive (AWD) standard on many models, including Twin-Turbo variants.

Clutch Type:

Hydraulically Actuated Single Plate Dry Clutch (Manual)

📐 Dimensions

Exterior

Length:

Approx. 4,605 mm (181.3 in)

Width:

Approx. 1,840 mm (72.4 in)

Height:

Approx. 1,230 mm (48.4 in)

Wheelbase:

Approx. 2,500 mm (98.4 in)

Weights

Curb Weight:

Approx. 1,500 - 1,600 kg (3300 - 3500 lbs) depending on configuration.

Gross Weight:

Information varies by specific model and options.

🛡️ Safety Features

Ratings

NHTSA Rating 1991:

Not readily available for this specific model year, as ratings were less standardized.

Active Features

Anti-lock Braking System (ABS) available or standard on some trims.

Passive Features

Airbags:

Driver's side airbag was becoming more common but may not have been standard on all 1991 models.

Seatbelts:

Three-point seat belts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, often with premium sound options (e.g., Bose).

Driver Assistance

Cruise Control:

Standard feature on most models.

Active Aero:

Active front spoiler and adjustable rear wing that deployed at higher speeds.

Connectivity

Phone Integration:

N/A (No factory integrated connectivity features typical of modern vehicles).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,750 - 7,500 miles or 6 months, depending on driving conditions and oil type.

Timing Belt Replacement:

Crucial! Approximately every 60,000 miles (100,000 km) for the 6G72 engine (interference engine).

Coolant Flush:

Typically every 2 years or 30,000 miles.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific recommendations).

Engine Oil Capacity:

Approx. 4.5 - 5.0 liters (with filter).

Coolant Type:

Ethylene glycol-based antifreeze (typically green or pink, consult manual for specific blend).

Transmission Fluid Manual:

API GL-3 or GL-4 SAE 75W-90 (or as specified).

Transmission Fluid Automatic:

Dexron II or equivalent (consult manual for exact specification).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Timing Belt Failure:

Critical component; failure leads to catastrophic engine damage. Regular replacement is paramount.

Active Aero System:

Spoilers and vents can seize or malfunction due to age and lack of maintenance.

Ecs Failure:

Electronic Control Suspension (ECS) components can degrade, leading to leaks or system failure.

ABS System:

ABS sensors or modulator can fail, though less common than mechanical issues.

HVAC System:

Common issues include HVAC control module failures or refrigerant leaks.

Cv Joints:

Wear and tear on CV joints, especially on AWD models, can lead to clicking noises.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation

Model Evolution

Introduction Year:

Model Designation:

Mitsubishi GTO (in Japan and Australia), Mitsubishi 3000GT (in North America and other markets)

Production

Production Start:

1990 (for model year 1991)

Production End:

Production Locations

Manufacturing Plant:

Japan (e.g., Mitsubishi's Nagoya Plant)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's 10Best list for 1991.

Motor Trend Import Car Of The Year:

Finalist for Motor Trend Import Car of the Year in 1991.