1991 Mitsubishi Stealth Body Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Stealth Year: 1991 Product Name: 1991 Mitsubishi Stealth Body Workshop Repair Manual Codes Chassis Code: Z16A Vin Designator: 8 👋 Introduction Market Position...

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标签: 1991 Car Cars Misc Mitsubishi Stealth

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Stealth

Year:

Product Name:

1991 Mitsubishi Stealth Body Workshop Repair Manual

Codes

Chassis Code:

Vin Designator:

👋 Introduction

Market Position

Vehicle Segment:

Sports Car / Grand Tourer

Unique Selling Proposition:

Stylized design, advanced technology for its era, performance-oriented platform.

Competitive Analysis

Key Competitors:

Toyota Supra, Nissan 300ZX, Mazda RX-7, Chevrolet Corvette

Key Features

Design Inspiration:

Inspired by Italian exotic car design, particularly the Ferrari Testarossa. Collaboration with Mitsubishi's design studio and Chrysler's advanced Product Development and Design Office.

Aerodynamics:

Sleek profile, concealed headlights, integrated spoilers contributing to low drag coefficient.

Handling Technology:

Available All-Wheel Drive (AWD) and All-Wheel Steering (AWS) systems (on specific trims).

📋 Manual Details

Coverage Areas

Primary Coverage:

Bodywork and Structure

Secondary Coverage:

Chassis, Suspension, Exterior Components

Page Count

Estimated Pages:

Refer to manual for exact count (typically 300-600 for comprehensive body manuals)

Manual Type

Type:

Workshop Repair Manual

Language

Language:

English

Format

Format:

Printed Book

📖 Manual Coverage

Systems Covered

Structural Components:

Frame rails, unibody structure, firewall, floor pan, roof panel, pillar reinforcements

Exterior Panels:

Fenders, hood, trunk lid, doors, quarter panels, rocker panels, bumpers, spoilers

Glass And Seals:

Windshield, rear glass, side glass, weatherstripping, seals

Lighting And Lenses:

Headlights, taillights, turn signals, fog lights, lens replacement and adjustment

Chassis And Suspension Mounting Points:

Subframe mounting, suspension component attachment points, steering rack mounting

Paint And Trim:

Body trim removal/installation, panel alignment

Procedures Included

Body Repair:

Panel replacement, dent repair, structural straightening, welding procedures, seam sealing

Alignment And Adjustment:

Door, hood, trunk alignment, panel gap specifications

Component Replacement:

Glass replacement, bumper cover replacement, trim piece replacement

Corrosion Prevention:

Rust repair techniques, undercoating application

Fastener Information:

Bolt torque specifications for body components, fastener types and sizes

Technical Depth

Depth:

Comprehensive repair procedures for body-related issues, including structural repairs and panel replacement.

Diagnostics:

Troubleshooting body-related issues such as water leaks, wind noise, and panel fitment problems.

Special Tools:

Identification of specialized tools required for body repair and alignment.

📊 Manual Specifications

File Format

Digital Format:

N/A (Printed)

Print Quality

Print Type:

Professional Litho Print

Image Resolution:

High-resolution diagrams and illustrations suitable for detailed viewing.

Binding Type

Binding:

Perfect Bound or Spiral Bound (depending on publisher)

Paper Type

Paper Quality:

Durable, semi-gloss paper stock suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Code:

6G72 (DOHC V6, naturally aspirated) / 6G74 (DOHC V6, Twin-Turbocharged)

Displacement:

3.0L (2972cc) / 3.5L (3497cc)

Configuration:

V6 (60-degree bank angle)

Valvetrain:

DOHC (Dual Overhead Camshafts), 24 Valves

Performance

Horsepower Naturally Aspirated:

Approximately 222-225 hp @ 6000 rpm

Horsepower Twin Turbo:

Approximately 300 hp @ 6000 rpm

Torque Naturally Aspirated:

Approximately 200-205 lb-ft @ 4500 rpm

Torque Twin Turbo:

Approximately 315-318 lb-ft @ 3000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Premium Gasoline (91 Octane or higher recommended)

Forced Induction:

Twin Turbochargers (on Twin Turbo models) with intercoolers

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission (with electronic control)

Features

AWD Integration:

All-Wheel Drive (AWD) system, especially on Twin Turbo models, with viscous coupling center differential.

Clutch Type:

Hydraulically actuated single dry plate clutch (manual transmission)

📐 Dimensions

Exterior

Length:

Approximately 183.7 inches (4666 mm)

Width:

Approximately 74.2 inches (1885 mm)

Height:

Approximately 44.4 inches (1128 mm)

Wheelbase:

Approximately 101.2 inches (2570 mm)

Ground Clearance:

Approximately 5.0 inches (127 mm)

Weights

Curb Weight Naturally Aspirated:

Approximately 3,527 lbs (1600 kg)

Curb Weight Twin Turbo:

Approximately 3,814 lbs (1730 kg)

🛡️ Safety Features

Ratings

Crash Test Performance:

Limited data available from official sources for this era. Vehicles of this type often focused on active safety.

Active Features

Anti-lock Braking System (ABS) available, standard on Twin Turbo models.

All-Wheel Steering (AWS) available on select models for improved maneuverability.

Traction Control:

Traction Control System (TCS) available on some Twin Turbo models.

Passive Features

Airbags:

Driver's side airbag standard, passenger airbag optional or standard depending on market/trim.

Seat Belts:

Three-point seat belts with pretensioners.

Body Structure:

Reinforced passenger cage, crumple zones designed for impact absorption.

💡 Technology Features

Infotainment

Audio System:

Factory premium audio system with cassette player, potentially CD player on higher trims. Speaker configuration typically 6-8 speakers.

Climate Control:

Manual or automatic climate control systems, often with digital displays on higher trims.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Power Features:

Power windows, power mirrors, power door locks, power adjustable seats (on some trims).

Connectivity

Original Connectivity:

Limited to factory audio system and basic vehicle diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (recommend checking manual for exact specification).

Timing Belt Replacement:

Crucial for DOHC V6 engines. Recommended every 60,000 miles or 5 years. Failure can cause catastrophic engine damage.

Spark Plug Replacement:

Refer to manual, typically around 30,000-60,000 miles depending on plug type.

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 10W-30 recommended (consult manual for specific viscosity based on climate).

Coolant Type:

Mitsubishi Super Long Life Coolant (LLC) or equivalent ethylene glycol based coolant (typically blue or green).

Transmission Fluid Automatic:

Dia Queen ATF-SP II M or equivalent Dexron-II/III compatible fluid.

Transmission Fluid Manual:

API GL-4 SAE 75W-90 or 75W-85 Gear Oil.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Timing Belt Tensioner:

Failure of the timing belt tensioner can lead to belt jump or breakage.

Active Aero System:

Issues with the pop-up headlights or active front spoiler mechanisms due to age and electrical/vacuum issues.

Aws Actuator:

Failure of the All-Wheel Steering actuator or control module can lead to steering system issues.

Electronics:

Aging electronic components, particularly in climate control and early ABS systems.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Mitsubishi Motors Corporation, Japan.

Model Evolution

Development Collaboration:

Developed in collaboration with Chrysler Corporation, sold in North America as the Dodge Stealth.

Generation:

First generation (1991-1996)

Trim Levels:

Base, R/T, R/T Twin Turbo, R/T Twin Turbo AWD.

Production

Production Years:

1990-1996 (for model year 1991 onwards)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Design Awards:

Often lauded for its distinctive, exotic styling, though specific design awards for the 1991 model year are less documented than its overall design impact.

Ratings

Performance Reviews:

Praised for its performance, particularly the Twin Turbo AWD models, often compared favorably to contemporary European sports cars.