Mitsubishi Colt Lancer 1992 1993 1994 1995 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer (also Colt Lancer in some markets) Model Variant: Specific to the 4th Generation Lancer (1992-1996) Model Code: CB/CC chassis series Applicable Years:...

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类型: Car

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标签: 1992 1993 1994 1995 Car Cars Colt Lancer Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer (also Colt Lancer in some markets)

Model Variant:

Specific to the 4th Generation Lancer (1992-1996)

Model Code:

CB/CC chassis series

Applicable Years:

1992, 1993, 1994, 1995

👋 Introduction

Market Position

Vehicle Segment:

Compact car, positioned as an affordable and reliable option in its class.

Target Audience:

Individuals and families seeking practical transportation, often with an emphasis on value.

Competitive Analysis

Key Competitors:

Toyota Corolla, Honda Civic, Ford Escort, Nissan Sentra, Mazda 323.

Unique Selling Proposition:

Known for durability, good fuel economy, and a generally straightforward mechanical design, making it relatively easy to maintain.

Key Features

Design Philosophy:

Functional, aerodynamic styling for the era, prioritizing practicality and passenger space within a compact footprint.

Powertrain Options:

Offered with a range of efficient inline-four cylinder engines, and in some markets, a V6.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair and service procedures for the specified Mitsubishi Lancer models.

Geographic Market Focus:

Likely North American and Global markets where Colt/Lancer were sold.

Page Count

Estimated Page Count:

Typically 500-1500+ pages for comprehensive factory-level manuals, exact count not specified in product info.

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English (assumed based on product description and target market)

Format

Format:

Likely digital (PDF) or printed copy. Specific format not detailed.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul, troubleshooting, diagnostics for all applicable engine variants (e.g., 4G13, 4G15, 4G92, 6A12).

Engine Electrical:

Ignition system, fuel injection systems (MPI/EFI), starting and charging systems, sensors, ECU.

Transmission Manual:

Overhaul, adjustment, and repair of manual transmissions (e.g., KM132, W4A32).

Transmission Automatic:

Troubleshooting, fluid changes, band/clutch adjustments, torque converter service for automatic transmissions.

Drivetrain:

Front-wheel drive axle shafts, CV joints, driveshafts (if AWD variant exists), differentials.

Suspension System:

Front and rear suspension components, shock absorbers, struts, bushings, wheel alignment specifications.

Steering System:

Power steering system diagnostics, pump, rack and pinion, steering column.

Brake System:

Disc and drum brake systems, hydraulic lines, master cylinder, calipers, wheel cylinders, ABS (if equipped).

Cooling System:

Radiator, thermostat, water pump, cooling fan, heater core, coolant specifications.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel tank, vapor control system.

Exhaust System:

Muffler, catalytic converter, exhaust pipes, oxygen sensors.

Body And Chassis:

Frame, body panels, doors, hinges, latches, glass, bumpers.

Electrical System:

Lighting, wipers, horn, interior electronics, instrument cluster, power windows/locks.

HVAC System:

Air conditioning, heating, ventilation, refrigerant types, component service.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection.

Troubleshooting:

Systematic diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (OBD-I).

Component Replacement:

Step-by-step instructions for replacing major and minor components (e.g., starter motor, alternator, fuel pump).

Engine Overhaul:

Detailed procedures for engine disassembly, inspection, repair, and reassembly.

Transmission Overhaul:

In-depth guides for rebuilding manual and automatic transmissions.

Brake Service:

Pad and shoe replacement, rotor/drum resurfacing or replacement, brake bleeding procedures.

Suspension Repair:

Replacement of ball joints, tie rod ends, control arms, struts, and springs.

Electrical Diagnostics:

Wiring diagrams, testing procedures for circuits, fuses, relays, and sensors.

Body Repair:

Procedures for door alignment, panel replacement, glass installation.

Technical Depth

Depth Of Coverage:

Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostic Tools Required:

Mentions required specialty tools, torque wrenches, multimeters, diagnostic connectors (OBD-I).

Specifications And Tolerances:

Includes critical torque values, clearances, pressures, and alignment data.

📊 Manual Specifications

File Format

File Format Type:

Likely PDF (if digital), potentially e-book formats. Not explicitly stated.

Searchable Text:

Expected for quality digital manuals, allowing easy keyword searching. Not guaranteed.

Print Quality

Illustration Clarity:

Should feature clear diagrams, schematics, and photographs. Quality dependent on source.

Binding Type

Binding Style:

If printed: Spiral bound for lay-flat use, perfect bound, or comb binding. Not specified.

Paper Type

Paper Quality:

Typically on durable paper stock suitable for workshop environments. Not specified.

⚙️ Engine Specifications

Primary Engine

Engine Family:

Mitsubishi Sirius (4G9 series) and older Colt engines (4G1 series).

Common Engine Variants:

1.3L (4G13), 1.5L (4G15), 1.6L (4G92 MIVEC/non-MIVEC), 1.8L (4G93), 2.0L V6 (6A12).

Engine Configuration:

Inline-4 cylinder (most common), V6 (less common in this generation Lancer/Colt).

Performance

Horsepower Range:

Approximately 70 hp to 170 hp, depending on engine and trim (e.g., base 1.3L vs. 1.6L MIVEC or 2.0L V6).

Torque Range:

Approximately 70 lb-ft to 130 lb-ft.

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI) or Electronic Fuel Injection (EFI).

Fuel Type:

Unleaded gasoline.

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission.

Optional

Optional Transmission:

3-speed or 4-speed automatic transmission.

Features

Drivetrain Layout:

Front-Wheel Drive (FWD) standard. Some markets may have had optional All-Wheel Drive (AWD) on specific performance variants (e.g., Evo I/II/III, though the manual is for the standard Lancer).

📐 Dimensions

Exterior

Length:

Varies by body style (sedan/coupe), typically around 4300-4400 mm (169-173 inches).

Width:

Varies by body style, typically around 1690-1700 mm (66.5-67 inches).

Height:

Varies by body style, typically around 1390-1420 mm (55-56 inches).

Weights

Curb Weight:

Approximately 1000-1200 kg (2200-2650 lbs), depending on engine and equipment.

🛡️ Safety Features

Ratings

Crash Test Results:

As a 1990s vehicle, official comprehensive crash test data (like modern NHTSA/IIHS) may be limited or less standardized. Likely performed basic compliance testing for its era.

Active Features

Optional on many trims, standard on higher trims or specific model years.

Passive Features

Airbags:

Driver's side airbag was often optional or standard on higher trims. Passenger airbag less common on base models.

Seatbelts:

Front and rear seatbelts. Pretensioners may have been available on some models.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with cassette player. Optional CD player on higher trims.

Driver Assistance

Cruise Control:

Available on higher trim levels and certain engine configurations.

Connectivity

Power Accessories:

Power windows and door locks were available on higher trims, but manual operation was standard on base models.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Platinum-tipped plugs: 60,000-100,000 miles. Standard plugs: 30,000 miles. Varies by plug type specified in manual.

Timing Belt Replacement:

Crucial for interference engines. Typically 60,000-90,000 miles (96,000-145,000 km). Refer to manual for specific engine.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher. Viscosity typically 5W-30 or 10W-30. Specifics in manual.

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for Mopar or specific coolant.

Transmission Fluid Manual:

API GL-4 gear oil, SAE 75W-90 or 75W-85. Capacity ~2.0-2.5 liters.

Transmission Fluid Automatic:

Dexron II/III or equivalent ATF. Capacity ~3.0-4.0 liters for drain/refill. Refer to manual for specific fluid type.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Engine Minor Issues:

Potential for oil leaks from valve cover gaskets or oil pan seals. Ignition coil failure on some models.

Transmission Minor Issues:

Wear on synchros in manual transmissions can cause shifting difficulty. Automatic transmission solenoid issues can occur.

Suspension Wear:

Bushings and ball joints are common wear items, leading to clunks or imprecise handling.

Electrical Quirks:

Corrosion in wiring connectors, especially grounds, can lead to intermittent electrical faults.

Rust And Corrosion:

As with many vehicles of this era, body panels, especially wheel arches and rocker panels, can be susceptible to rust in certain climates.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi has a long history in automotive manufacturing, with a focus on reliability and engineering since its inception.

Model Evolution

Lancer Lineage:

The Lancer has been a flagship model for Mitsubishi for decades, evolving through multiple generations, each with distinct styling and technological advancements.

Fourth Generation Lancer:

This generation (CB/CC) represented a significant styling update, featuring more rounded and aerodynamic lines compared to its predecessor.

Production

Production Period:

1992-1996 (globally for this chassis code).

Manufacturing Locations:

Primarily Japan, with assembly plants in various other countries as well.

🏆 Awards & Recognition

Recognitions

Vehicle Reputation:

The Lancer of this era was generally regarded as a solid, dependable, and economical compact car. Often praised for its value proposition.

Ratings

Reliability Perception:

Good to very good reliability, especially for Japanese-engineered vehicles of the period.