Mitsubishi Eclipse Laser Talon 1992 1993 1994 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse / Eagle Talon / Plymouth Laser Generation Generation Name: First Generation (D20/D30) Codes Chassis Codes: D22A/D27A (Eclipse), D32A/D38A (Talon/Laser) 👋 Introduction Market...

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标签: 1992 1993 1994 Car Cars Eclipse Laser Misc Mitsubishi Talon

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse / Eagle Talon / Plymouth Laser

Generation

Generation Name:

First Generation (D20/D30)

Codes

Chassis Codes:

D22A/D27A (Eclipse), D32A/D38A (Talon/Laser)

👋 Introduction

Market Position

Platform Sharing:

This generation of Mitsubishi Eclipse, Eagle Talon, and Plymouth Laser were all built on the same platform, known as the Diamond Star Motors (DSM) platform, a joint venture between Mitsubishi and Chrysler.

Competitive Analysis

Competitors:

Competed against sporty coupes and sedans of the era such as the Honda Prelude, Toyota Celica, Nissan 240SX, Ford Probe, and Chevrolet Camaro.

Key Features

Design:

Known for its aggressive styling, aerodynamic profile, and often featuring pop-up headlights.

Performance Options:

Offered a range of potent engines, including naturally aspirated and turbocharged variants, with available All-Wheel Drive (AWD) on performance models.

Customization:

Became a popular platform for aftermarket tuning and modifications due to its performance capabilities.

📋 Manual Details

Coverage Areas

Applicable Years:

1992, 1993, 1994

Applicable Models:

Mitsubishi Eclipse, Eagle Talon, Plymouth Laser

Page Count

Estimated Page Count:

1500-2000+ pages (comprehensive service manual)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, and reassembly of all engine components, including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing components, and lubrication system.

Engine Performance:

Diagnosis and repair of engine performance issues, fuel delivery, ignition system, emissions control systems (including OBD-I diagnostics for specific models/years).

Fuel System:

Fuel injection system (MPI), fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, and evaporative emissions system.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition control module, and timing adjustments.

Transmission Manual:

Complete overhaul, repair, and maintenance procedures for manual transmissions, including clutch system, gear selection, and gearbox components.

Transmission Automatic:

Diagnosis, repair, and overhaul procedures for automatic transmissions, including torque converter, valve body, planetary gear sets, and transmission control systems.

Drivetrain:

Front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials, driveshafts, CV joints, and transfer cases.

Suspension:

Front and rear suspension components, including struts, shock absorbers, control arms, ball joints, bushings, sway bars, and wheel alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, and associated components.

Brakes:

Front and rear brake systems (disc brakes), including calipers, rotors, brake pads, master cylinder, brake lines, parking brake, and ABS (Anti-lock Braking System) if equipped.

Electrical System:

Complete wiring diagrams, fuse box layouts, relay locations, charging system (alternator, battery), starting system (starter motor), lighting system, instrumentation, and accessory circuits.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement.

Body And Interior:

Body panel repair, door mechanisms, window regulators, interior trim, seats, dashboard, and structural components.

Body Exterior:

Bumpers, fenders, hood, trunk lid, doors, glass, mirrors, and associated trim.

Body Interior:

Seat removal/installation, carpet, headliner, door panels, dashboard assembly, and interior trim pieces.

Paint And Detailing:

Information on paint codes, touch-up procedures, and basic detailing advice.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, and inspections.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides for common mechanical and electrical issues.

Component Replacement:

Step-by-step instructions for replacing various components, from spark plugs to engine parts and suspension elements.

Diagnostic Procedures:

Methods for diagnosing engine, transmission, brake, and electrical system problems, including the use of diagnostic tools.

Engine Rebuild:

Detailed instructions for complete engine disassembly, cleaning, inspection of wear limits, and reassembly.

Transmission Overhaul:

Comprehensive guides for rebuilding both manual and automatic transmissions.

Electrical Troubleshooting:

Detailed guidance on diagnosing and repairing electrical faults using wiring diagrams.

Brake Service:

Brake pad and rotor replacement, caliper service, brake fluid flushing, and ABS system bleeding.

Suspension Alignment:

Specifications and procedures for performing wheel alignment.

Technical Depth

Depth Of Information:

Extensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including detailed specifications and diagnostic procedures.

Diagnostic Tools:

Mentions the use of specific diagnostic tools and procedures relevant to the era's technology.

Torque Specifications:

Precise torque values for all critical fasteners.

Clearances And Tolerances:

Specifications for engine and drivetrain component clearances and wear tolerances.

Wiring Diagrams:

Comprehensive and detailed electrical wiring diagrams for all systems.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely contains searchable text for easy navigation and information retrieval.

Print Quality

Digital Resolution:

High resolution, allowing for clear viewing of diagrams and text.

Binding Type

Binding:

Not applicable for digital format, but original printed manuals were typically professionally bound.

Paper Type

Paper Quality:

Not applicable for digital format, but original printed manuals used durable, high-quality paper for longevity.

⚙️ Engine Specifications

Primary Engine

Engine Options:

1.8L 4G93 SOHC, 2.0L 4G63 DOHC (naturally aspirated), 2.0L 4G63 DOHC Turbocharged (GSi/TSI/ES/GSX/Talon TSi/Laser RS Turbo).

Performance

Horsepower Range:

Approximately 113 hp (1.8L) to 195 hp (2.0L Turbo) depending on engine and trim.

Torque Range:

Approximately 124 lb-ft (1.8L) to 203 lb-ft (2.0L Turbo) depending on engine and trim.

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI).

Fuel Type:

Unleaded Gasoline (87 octane for non-turbo, 91 octane recommended for turbo).

Engine Construction

Block Material:

Cast Iron (4G63), Aluminum Alloy (4G93)

Cylinder Head Material:

Aluminum Alloy

🔧 Transmission

Standard

Manual Transmission:

5-speed manual transmission (e.g., KM210, KM211).

Optional

Automatic Transmission:

4-speed automatic transmission (e.g., F4A21, F4A22, F4A23).

Features

AWD Availability:

Available on higher performance models (e.g., GSX, Talon TSi AWD) featuring viscous coupling center differential and rear limited-slip differential.

📐 Dimensions

Exterior

Length:

Approx. 172.4 inches (4379 mm)

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 51.2 inches (1300 mm)

Wheelbase:

Approx. 100.4 inches (2550 mm)

Weights

Curb Weight:

Approx. 2700-3200 lbs (1225-1450 kg) depending on configuration.

Cargo

Trunk Capacity:

Approx. 9.1 cubic feet (258 liters).

🛡️ Safety Features

Ratings

NHTSA Ratings:

Specific NHTSA ratings for this era vary by year and specific model tested, generally rated average for frontal impact.

Active Features

Available on most models, standard on higher trims and performance variants.

Passive Features

Airbags:

Driver's side airbag standard on most models, passenger airbag became more common towards '94.

Seatbelts:

Front and rear seatbelts, often with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette player, often with optional CD player. Speaker configurations varied by trim level.

Climate Control:

Manual HVAC controls, with optional automatic climate control on higher trims.

Driver Assistance

Cruise Control:

Available as an option or standard on higher trim levels.

Connectivity

Not Applicable:

No integrated Bluetooth, USB, or advanced connectivity features typical of modern vehicles.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used.

Engine Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Timing Belt Replacement:

Critical for 4G63 engines. Recommended every 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage.

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type.

Fluid Specifications

Engine Oil Type:

API SG or higher. Viscosity: 5W-30 or 10W-30 recommended for most conditions. Turbocharged models may benefit from synthetic oil.

Engine Oil Capacity:

Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter, depending on engine.

Transmission Fluid Manual:

API GL-4 SAE 75W-90 gear oil.

Transmission Fluid Automatic:

Mitsubishi/Chrysler ATF SP-III (or equivalent DEXRON III/MERCON).

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Green color (traditional).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Turbo Issues:

Oil leaks from turbocharger seals, failing turbocharger bearings, cracked exhaust manifolds, and boost leaks on turbocharged models.

Common Engine Issues:

Timing belt failure (especially if not replaced on schedule), piston ring wear, head gasket issues, and valve stem seal wear leading to oil consumption.

Common Suspension Issues:

Worn bushings, ball joints, and tie rod ends leading to clunking noises and poor handling. Strut mounts can also fail.

Common Electrical Issues:

Corroded grounds, failing alternators, window motor failures, and issues with the power antenna. CDI/ECU failures can also occur.

Common Rust Areas:

Wheel wells, rocker panels, rear quarter panels, and around the sunroof (if equipped).

📚 Vehicle History

Brand Heritage

Mitsubishi Legacy:

Mitsubishi has a strong history in performance vehicles, including rally racing heritage with the Lancer Evolution, which shares DNA with the 4G63 engine used in the Eclipse/Talon/Laser.

Model Evolution

Dsm Project:

The Diamond Star Motors (DSM) project aimed to create sporty, front-wheel-drive and all-wheel-drive coupes for the North American market, combining Japanese engineering with American design input.

Production

Manufacturing Location:

Normal, Illinois, USA (for DSM vehicles).

Production Years For Generation:

1989-1994

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Mitsubishi Eclipse GSX and Eagle Talon TSi AWD variants were often praised by automotive journalists for their performance and value, frequently appearing on 'best of' lists for their respective classes.