Subaru Legacy 1992 1993 1994 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Generation: Second Generation (BD/BG/BK) Applicable Years: 1992, 1993, 1994 Codes Chassis Codes: BD (Sedan), BG (Wagon), BK (Wagon - Japan) 👋 Introduction...

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类型: Car

斯库: 449510

标签: 1992 1993 1994 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Generation:

Second Generation (BD/BG/BK)

Applicable Years:

1992, 1993, 1994

Codes

Chassis Codes:

BD (Sedan), BG (Wagon), BK (Wagon - Japan)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size sedan and wagon

Brand Heritage:

Subaru known for its boxer engines and Symmetrical All-Wheel Drive (AWD) systems

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Mazda 626, Nissan Altima

Key Features

Standard AWD:

Symmetrical All-Wheel Drive was a hallmark of Subaru, offering enhanced traction and stability.

Boxer Engine:

Horizontally opposed (boxer) engines provided a lower center of gravity for improved handling.

Body Styles:

Offered in both sedan (BD) and versatile wagon (BG/BK) configurations.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Coverage Scope:

Comprehensive repair and overhaul procedures

Page Count

Estimated Page Count:

1500+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair, overhaul (EJ18, EJ20, EJ22, EJ25 variants likely covered)

Engine Fuel System:

Fuel injection system, fuel pump, injectors, fuel pressure regulator, EVAP system

Engine Cooling System:

Radiator, thermostat, water pump, coolant hoses, fan operation

Engine Lubrication System:

Oil pump, oil filter, oil pan, lubrication passages, oil pressure checks

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition timing

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors

Transmission Manual:

Gearbox overhaul, clutch assembly, shift linkage, lubrication

Transmission Automatic:

ATF, valve body, torque converter, transmission control, rebuild procedures

Drivetrain:

Front and rear differentials, driveshafts, CV joints, AWD system (if applicable)

Suspension Front:

Struts, control arms, ball joints, bushings, stabilizer bars

Suspension Rear:

Shocks, trailing arms, bushings, stabilizer bars

Steering System:

Power steering pump, rack and pinion, steering column, tie rods

Brake System Front:

Disc brakes, calipers, pads, rotors, brake lines, ABS components (if equipped)

Brake System Rear:

Disc or drum brakes, calipers/wheel cylinders, pads/shoes, rotors/drums, parking brake

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays

Lighting System:

Headlights, taillights, interior lights, fog lights

HVAC System:

Air conditioning, heater core, blower motor, controls, refrigerant handling

Body Interior:

Door panels, dashboard removal, seat removal, trim components

Body Exterior:

Body panel removal/installation, bumpers, fenders, doors, hoods, trunk lid

Glass And Seals:

Windshield, side glass, rear glass replacement, seal maintenance

Safety Systems:

Seat belts, airbag system (if equipped), pre-tensioners

Diagnostic Troubleshooting:

Fault codes, diagnostic procedures, symptom-based troubleshooting guides

Procedures Included

Basic Maintenance:

Oil changes, filter replacements, fluid checks, tune-ups

Component Removal Installation:

Step-by-step guides for removing and installing major components

Overhaul Rebuild:

Detailed procedures for rebuilding engines, transmissions, and other major sub-assemblies

Alignment Specifications:

Wheel alignment angles and adjustments

Torque Specifications:

Precise torque values for critical fasteners

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams and test procedures

Specifications Data:

Comprehensive technical data, measurements, and tolerances

Technical Depth

Depth Of Coverage:

Full workshop level, suitable for professional technicians and advanced DIYers

Diagnostic Capabilities:

Advanced diagnostic procedures and troubleshooting trees

Rebuild Details:

In-depth rebuild instructions for major mechanical and electrical components

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchable Text:

Yes (typically, dependent on scan quality)

Printable:

Print Quality

Image Resolution:

High resolution, clear diagrams and text

Binding Type

Binding Method:

Digital PDF (not applicable for physical binding)

Paper Type

Paper Quality:

Not applicable for digital format

⚙️ Engine Specifications

Primary Engine

Engine Codes Expected:

EJ18, EJ20, EJ22, EJ25 (specific to regional markets)

Engine Type:

Horizontally Opposed (Boxer) 4-cylinder

Displacement Common:

1.8L (EJ18), 2.0L (EJ20), 2.2L (EJ22), 2.5L (EJ25) - specific to market

Performance

Horsepower Range:

Approximately 110-165 hp (depending on engine and market)

Torque Range:

Approximately 115-190 lb-ft (depending on engine and market)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type Recommended:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Options:

5-speed Manual Transmission (MT)

Optional

Transmission Options:

4-speed Automatic Transmission (AT) with Electronically Controlled.,

Features

AWD System:

Symmetrical All-Wheel Drive integrated with both manual and automatic transmissions

📐 Dimensions

Exterior

Wheelbase:

Approx. 104.3 inches (2649 mm)

Length Sedan:

Approx. 184.4 inches (4684 mm)

Length Wagon:

Approx. 186.8 inches (4745 mm)

Width:

Approx. 68.1 inches (1730 mm)

Height Sedan:

Approx. 55.5 inches (1410 mm)

Height Wagon:

Approx. 57.1 inches (1450 mm)

Weights

Curb Weight Range:

Approx. 3000 - 3300 lbs (1361 - 1497 kg) depending on trim and drivetrain

Gross Vehicle Weight Rating:

Typically around 4300 lbs (1950 kg)

🛡️ Safety Features

Ratings

NHTSA Crash Test Results:

Specific ratings for these model years may vary; generally considered safe for their era.

Active Features

Anti-lock Braking System (ABS) often optional or standard on higher trims.

Traction Control:

Traction control systems were less common in this era, may be present on specific trims.

Passive Features

Airbags:

Driver and passenger front airbags became standard during this generation.

Seat Belts:

Three-point front and rear seat belts.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM stereo with cassette player, optional CD player available on some trims.

Climate Control:

Manual HVAC controls, with optional automatic climate control on higher trims.

Driver Assistance

Cruise Control:

Standard on most trims.

Power Features:

Power windows, power door locks, power mirrors common features.

Connectivity

Connectivity Options:

Very limited by modern standards; no factory Bluetooth or USB connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,750 to 5,000 miles (6,000 to 8,000 km) or 6 months, whichever comes first.

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Typically every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on plug type.

Timing Belt Replacement:

Crucial for EJ engines: Recommended every 60,000 to 100,000 miles (96,000 to 160,000 km) or 5-7 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 5W-30 or 10W-30 recommended (check owner's manual for exact spec).

Coolant Type:

Subaru Genuine Coolant or equivalent; a 50/50 mix of ethylene glycol and distilled water.

Transmission Fluid Manual:

API GL-5, SAE 75W-90 gear oil.

Transmission Fluid Automatic:

Subaru ATF-HP or Dexron III equivalent (check manual for precise specification).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Head Gaskets:

While more prevalent in later generations, early EJ engines can be susceptible to head gasket leaks, especially with overheating.

Oil Leaks:

Common areas for leaks include valve cover gaskets, oil pan gaskets, and rear main seals.

Cooling System:

Radiator leaks, hose deterioration, and fan motor failures can occur.

Suspension Wear:

Bushings, ball joints, and tie rod ends are common wear items, especially on higher mileage vehicles.

📚 Vehicle History

Brand Heritage

Company Origin:

Japanese manufacturer founded in 1953, known for its Subaru marque.

Model Evolution

First Generation Legacy:

Introduced in 1989 as a successor to the Subaru Leone.

Second Generation Launch:

Introduced for the 1990 model year (globally), with 1992-1994 representing a significant portion of this generation's facelift and updates.

Facelift:

The 1992 model year received a significant facelift with updated styling, interior revisions, and powertrain enhancements.

Production

Manufacturing Locations:

Primarily manufactured in Japan (Gunma Plant).

Production Span:

1990-1999 for the second generation.

🏆 Awards & Recognition

Recognitions

Car And Driver 5 Best Cars:

Subaru Legacy received 'Car and Driver's' 5 Best Cars award multiple times during its production run, often for its AWD capability and value.

Ratings

Consumer Reports Reliability:

Reliability ratings varied; some components were excellent, while others (like early head gaskets or transmissions) could be concerns.