🏷️ Basic Information

Make:

Mitsubishi

Model:

Montero

Model Generation:

Second Generation (1991-2000)

Chassis Code:

V20/V30/V40 series (for 1992-1995 models)

👋 Introduction

Vehicle Class:

Mid-size SUV / Off-roader

Key Selling Points:

Rugged body-on-frame construction, capable four-wheel-drive system (Super Select 4WD-II), comfortable ride for its class, durable powertrains.

Key Competitors:

Toyota 4Runner, Jeep Cherokee (XJ), Ford Explorer, Nissan Pathfinder, Land Rover Discovery.

Vehicle Focus:

Versatility for both on-road comfort and off-road capability.

Manual Value Proposition:

Essential resource for maintaining and repairing the reliable Mitsubishi Montero, covering detailed procedures often missed in generic guides.

📋 Manual Details

Years Covered:

1992, 1993, 1994, 1995

Regions Covered:

Global (North American, European, and other markets)

Estimated Pages:

Likely over 2000 pages (typical for full factory service manuals of this era)

Type:

Factory Repair Service Manual

Purpose:

Professional Technicians and Serious DIYers

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine Mechanical, Engine Fuel & Emissions, Engine Lubrication, Engine Cooling, Engine Electrical, Ignition System, Turbocharger (if applicable), Transmission (Manual & Automatic), Drivetrain (Transfer Case, Differentials, Axles)

Chassis:

Suspension (Front & Rear), Steering System, Brake System (Hydraulic, ABS), Wheels & Tires

Body:

Body & Frame, Exterior Body Panels, Interior Trim, HVAC System, Doors, Windows, Seats, Roof Panel (Sunroof/Moonroof)

Electrical:

General Electrical System, Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper/Washer System, Horn, Power Accessories (Windows, Locks, Mirrors), Audio System Wiring, Cruise Control System, Airbag System (SRS)

Maintenance:

Scheduled Maintenance Intervals, Fluid Changes (Oil, Coolant, Brake, Transmission, Differential, Transfer Case), Filter Replacements (Oil, Air, Fuel), Lubrication Points, Spark Plug Service

Repair:

Component Removal & Installation, System Diagnostics & Troubleshooting, Overhaul Procedures for Major Components, Body Panel Repair, Interior Component Repair

Diagnostics:

Diagnostic Trouble Codes (DTCs) interpretation, Symptom-based troubleshooting, Wiring Diagrams, Component Testing Procedures

Depth:

Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, electrical system diagnostics, and body repair procedures.

📊 Manual Specifications

Digital Format:

PDF

Searchability:

Typically text-searchable in factory PDF manuals

Digital Quality:

High resolution for clear diagrams and text

Physical Equivalent:

Comb-bound or perfect-bound factory manual

Physical Equivalent:

Durable, coated paper suitable for workshop environments

⚙️ Engine Specifications

Engine Code:

6G72 (3.0L SOHC V6)

Engine Type:

SOHC V6, Naturally Aspirated

Displacement:

2972 cc (181.4 cu in)

Bore X Stroke:

91.1 mm x 76.0 mm (3.59 in x 3.00 in)

Compression Ratio:

8.8:1

Horsepower:

151 hp @ 5000 rpm (approximate, may vary slightly by market/year)

Torque:

181 lb-ft @ 3750 rpm (approximate, may vary slightly by market/year)

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane recommended, 91 Octane for optimal performance)

Oil Type Spec:

API Service SG or SH, SAE 10W-30 or 10W-40 (refer to manual for seasonal variations)

Oil Capacity:

4.4 US quarts (4.2 liters) with filter change

🔧 Transmission

Transmission Type:

5-speed Manual Transmission (W5MG1)

Transmission Type:

4-speed Automatic Transmission (V4A51)

Drivetrain System:

Part-time 4WD or Full-time 4WD (Super Select 4WD-II)

Transfer Case:

High/Low range with locking center differential (on Super Select models)

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 (typically)

Automatic Transmission Fluid:

Mitsubishi DiaQueen ATF-SP II M or equivalent (check manual for exact spec)

📐 Dimensions

Wheelbase:

2725 mm (107.3 in)

Length:

4650 mm (183.1 in)

Width:

1780 mm (70.1 in)

Height:

1850 mm (72.8 in) (approximate, varies with roof rack/options)

Curb Weight:

1800 - 2000 kg (3968 - 4409 lbs), depending on configuration

Gross Vehicle Weight Rating:

2500 kg (5511 lbs) (typical)

Cargo Volume:

Significant, especially with rear seats folded. Specific figures vary by configuration (e.g., short-wheelbase vs. long-wheelbase wagon).

Front Suspension:

Independent torsion bar, double wishbone, stabilizer bar

Rear Suspension:

Multi-link, coil springs, solid axle, stabilizer bar (on some variants)

Wheel Bolt Pattern:

6 x 139.7 mm (6 x 5.5 in)

Tire Size:

265/70R15 or 30x9.5R15 (common OE sizes)

🛡️ Safety Features

Crash Test Performance:

Limited official NHTSA/IIHS data for this era, generally considered robust for its time but lacking modern safety features.

Airbags:

Driver-side airbag standard; passenger airbag optional or standard on later models/higher trims.

Seatbelts:

Three-point front seatbelts with pretensioners; three-point rear seatbelts in outboard positions.

Rollover Protection:

Body-on-frame construction inherently offers good rollover strength for an SUV.

ABS:

Anti-lock Braking System (ABS) available as an option or standard on higher trims/later models.

💡 Technology Features

Audio System:

Factory AM/FM/Cassette stereo, optional CD player; often 6-speaker system.

Climate Control:

Manual climate control with A/C standard on most models; automatic climate control available on higher trims.

Cruise Control:

Standard on most models.

Features:

Limited by era; focus on mechanical and electrical systems rather than digital connectivity.

🔧 Maintenance

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months (typical for this era; consult manual for specific recommendation)

Engine Air Filter:

Every 15,000 miles (24,000 km) or 12 months

Fuel Filter:

Every 30,000 miles (48,000 km)

Spark Plugs:

Every 30,000 miles (48,000 km) (standard plugs); Platinum or Iridium plugs may have longer intervals (check)

Timing Belt:

Every 60,000 miles (96,000 km) or 4 years (CRITICAL, interference engine)

Coolant:

Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with appropriate corrosion inhibitors), 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Common Problems:

Timing belt failure (due to lack of replacement), front suspension wear (ball joints, tie rod ends), radiator leaks, catalytic converter issues, power window regulator failures, occasional head gasket issues on early models.

Electrical Quirks:

Corrosion on grounds, HVAC blower motor resistor failure, power door lock actuator issues.

📚 Vehicle History

Mitsubishi Motors:

Long history in automotive manufacturing, with a strong reputation for ruggedness and off-road capability dating back to its Pajero sibling.

Montero Pajero:

The Mitsubishi Montero is the North American market name for the Mitsubishi Pajero, a highly successful global SUV renowned for its off-road prowess.

Second Generation:

Introduced in 1991 (as a 1992 model in North America), this generation saw a significant redesign with a more aerodynamic body, improved interior comfort, and the introduction of the sophisticated Super Select 4WD-II system.

Manufacturing Location:

Japan (primarily)

🏆 Awards & Recognition

Off Road Capability:

Consistently praised in automotive media for its off-road performance, often compared favorably to more dedicated off-road vehicles.