🏷️ Basic Information

Make:

Mitsubishi

Model:

Colt Lancer

Chassis Codes:

CB1, CB2, CB3, CB4, CB5, CC1, CC2, CC3, CC4, CC5

Generation:

Sixth Generation (CC)

👋 Introduction

Market Segment:

Compact car, known for affordability, fuel efficiency, and reliability. Competed in a highly contested segment.

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323.

Distinguishing Factors:

Often praised for sporty handling in certain trims (e.g., GT), a reputation for durability, and a wide range of engine and body style options.

📋 Manual Details

Covered Regions:

Global (specifications may vary by market)

Page Count:

2100

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, and assembly of all engine components, including cylinder head, pistons, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system.

Engine Performance Tuning:

Information on ignition timing, fuel injection mapping, emissions control systems, and diagnostic procedures for optimizing engine performance.

Fuel System:

Covers fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, and diagnostic procedures for fuel delivery issues.

Exhaust System:

Information on exhaust manifolds, catalytic converters, mufflers, and exhaust pipe repairs and replacements.

Cooling System:

Details on radiator, water pump, thermostat, cooling fans, coolant hoses, and troubleshooting for overheating issues.

Lubrication System:

Covers oil pump, oil pan, oil filter, oil passages, and specifications for engine oil.

Transmission Manual:

Complete procedures for manual transmission removal, disassembly, repair, and installation, including clutch system service.

Transmission Automatic:

Detailed coverage of automatic transmission operation, removal, disassembly, repair, and installation, including torque converter service and fluid specifications.

Drivetrain:

Covers front-wheel drive systems, drive shafts, CV joints, and differential maintenance and repair.

Suspension System:

Detailed information on front and rear suspension components, including shock absorbers, struts, springs, control arms, bushings, and wheel alignment procedures.

Steering System:

Covers power steering pump, steering rack, tie rods, and troubleshooting for steering issues.

Brake System:

Comprehensive coverage of hydraulic brake system, including master cylinder, brake lines, calipers, brake pads, rotors, rear drums/shoes, ABS (if equipped), and bleeding procedures.

Electrical System Overview:

Wiring diagrams, component locations, and system diagnostics for the entire vehicle electrical system.

Battery Charging System:

Details on battery testing, alternator, and charging system diagnostics.

Starting System:

Covers starter motor operation, testing, and replacement.

Ignition System:

Information on ignition coils, spark plugs, distributor (if applicable), and ignition timing.

Lighting System:

Headlights, taillights, interior lighting, and diagnostic procedures for lighting faults.

Instrument Panel:

Gauges, warning lights, and their function.

Body And Frame:

Body panel removal and installation, chassis repair, door mechanisms, glass replacement, and convertible top service (if applicable).

HVAC System:

Air conditioning, heating, ventilation, blower motor, refrigerant, and diagnostic procedures.

Safety Systems:

Seat belts, airbags (if equipped), and their service and diagnostic procedures.

Emissions Control:

Components like EGR valve, PCV valve, and evaporative emissions system.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and tensioning.

Component Replacement:

Detailed step-by-step instructions for replacing virtually every major and minor component of the vehicle.

Troubleshooting Diagnostics:

Systematic diagnostic charts and procedures for identifying and resolving common and complex faults across all vehicle systems.

Engine Rebuild:

Complete overhaul procedures for various engine variants, including torque specifications, clearances, and assembly sequences.

Transmission Overhaul:

Detailed rebuild procedures for both manual and automatic transmissions.

Wheel Alignment:

Specifications and procedures for adjusting caster, camber, toe, and thrust angle.

Brake Service:

Pad and rotor replacement, caliper service, brake line replacement, and bleeding procedures.

Electrical Troubleshooting:

Using wiring diagrams to diagnose and repair electrical faults.

Body Repair:

Procedures for removing and installing body panels, doors, bumpers, and trim.

Depth Of Information:

Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork.

Diagnostic Tools:

References for required special tools and diagnostic equipment.

Torque Specifications:

Detailed torque values for all critical fasteners across all vehicle systems.

Schematics:

Includes detailed electrical wiring diagrams for all vehicle circuits.

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes (assumed for professional PDF manuals of this size)

Printable:

Yes

Print Quality:

High-resolution scans suitable for printing.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Options:

1.3L (4G13), 1.5L (4G15), 1.6L (4G61, 4G91), 1.8L (4G93), 2.0L (4G63) - DOHC and SOHC variants, including turbocharged options for some performance models.

Horsepower Range:

Approximately 70 hp (1.3L) to over 190 hp (2.0L Turbocharged) depending on engine and market.

Torque Range:

Approximately 105 Nm (1.3L) to over 260 Nm (2.0L Turbocharged).

Fuel Delivery:

Fuel Injection (MPI - Multi-Point Injection) is common across most models in this range.

Fuel Type:

Unleaded gasoline.

🔧 Transmission

Standard Transmission:

5-speed manual transmission.

Optional Transmission:

3-speed or 4-speed automatic transmission.

All Wheel Drive:

Available on select models (e.g., Lancer Evolution precursor variants).

📐 Dimensions

Body Styles:

Sedan, Coupe (often referred to as Colt), Hatchback.

Curb Weight Range:

Approximately 950 kg to 1300 kg, depending on body style, engine, and features.

🛡️ Safety Features

Crash Test Data:

Limited official data for this specific generation from modern agencies like NHTSA or IIHS. Early 90s safety standards were less stringent. Some models featured crumple zones and reinforced passenger cells.

Active Safety:

ABS (Anti-lock Braking System) available on higher trims or as an option.

Passive Safety:

Driver and passenger airbags (optional on many models), three-point seat belts, and collapsible steering column.

💡 Technology Features

Audio System:

Factory-installed AM/FM radio with cassette player was standard. CD players and upgraded speaker systems were optional or available on higher trims.

Driver Assistance Features:

Limited to available ABS. No modern electronic driver assistance systems were offered.

Connectivity Features:

N/A (No Bluetooth, USB, or smartphone integration).

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used.

Timing Belt Replacement:

Crucial for interference engines (like 4G63). Recommended replacement interval is typically 60,000-90,000 miles (96,000-144,000 km). Failure can cause severe engine damage.

Engine Oil:

API SG or higher, SAE 10W-30 or 10W-40 is common, but refer to manual for specific engine variant and climate recommendations.

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

Dexron II or III (or equivalent). Capacity approx. 5-7 liters depending on model.

Coolant:

Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50 ratio). Capacity approx. 5-7 liters.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Common Wear Items:

Suspension bushings (control arms, sway bars), wheel bearings, exhaust system components, CV boots, and clutch wear (manual transmissions).

Engine Specific:

Timing belt integrity is critical. Some early models might experience minor oil leaks or cooling system component degradation over time. Carbon buildup on intake valves in high-mileage engines.

Electrical Issues:

Corrosion in connectors, failing power window motors, and dashboard warning light inconsistencies can occur with age.

📚 Vehicle History

Mitsubishi Motors:

Mitsubishi Motors has a long history in automotive manufacturing, known for robust engineering and a range of vehicles from economy cars to performance models and off-road SUVs.

Lancer Lineage:

The Lancer has been a cornerstone of Mitsubishi's global lineup since its introduction in 1973. This generation, the CC, represented a significant styling update and introduction of new technologies.

Production Period:

1992-1996

Manufacturing Locations:

Primarily Japan, with significant production and assembly in various global markets.

🏆 Awards & Recognition

General Reputation:

The Lancer platform, especially in its performance-oriented GT and upcoming Evolution variants, gained a reputation for excellent handling and value for money in its class. Often lauded by automotive journalists for its driving dynamics.